Michael P. Villanueva
*** ****** ****** ***** **, 44446
Alt# 330-***-**** Cell# 330-***-****
E-mail: *************@*****.***
Objective
To obtain a position that utilizes my 26 years of experience in managing in union and non-union melt shop department of the
continuous casters and metallurgical refineries.
Qualifications
Experience with successfully managing all aspects of a large melt shop caster including implementing the use of the
automated spray water system, EMS systems. Responsibilities of selecting, managing and training casting personnel; also
helped in developing and managing casting procedures on both billet and bloom casters; establishing and monitoring
production goals; and leading QIS teams on key projects. Developed and implemented written standards and operating
procedures for both billet and bloom casters. Proven leadership skills gained from managing a large melt shop department.
Relevant Experience
Warren Steel Holdings, LLC. -- Caster Area Manager
4000 Mahoning Avenue
Warren, OH 44483
June 2010 - Present
My primary responsibilities as the Area Manager of three strand rounds and square caster: managing and training casting
personnel with very little to no steel making background. This location was a start up facility where I developed and
implemented training personnel to SOP’s and SJP’s associated to rounds and square casting. Partnered with Q/A and
Production Planning departments putting casting parameters for the various sizes and grades of steel cast, along with putting
together daily casting schedules; establishing and monitoring production goals; setting up new product trials with new
suppliers; working with and managing within a monthly operating budget; meeting with new customers and explaining the
casting process; experience in working in union and non-union shops, while trying to continuously improve on quality and
customer satisfaction while trying to reduce operating cost.
Republic Engineered Products –Caster Area Manager
1807 East 28th St
Lorain, Ohio 44055-1883
January 2006-June 2010
My primary responsibilities as the Area Manager of a five strand bloom caster: managing and training casting personnel,
reviewing and writing new SJP’s and SOP’s along with working with production planning on putting together daily casting
schedules; establishing and monitoring production goals; setting up new product trials with new suppliers; working with QA
on establishing new casting procedures; working with and managing within a monthly operating budget; meeting with new
and existing customers and explain the casting process, experience in working and managing in a union shop, While trying
to continuously improve on quality and customer satisfaction while trying to reduce operating cost.
Gerdau Ameristeel
225 Elm st
Perth Amboy, NJ 08881
January 2002- 2006
My primary responsibilities at Gerdau Ameristeel: safe and successful operation of a five strand billet caster along with
training new employees; scheduling of crews ; writing and implementing new casting procedures and practices; facilitator
and trainer on quality improvement teams; implementing 5s training ; running trials with suppliers. And always trying to
improve quality of the final product while trying to reduce operating cost.
Other Experience
Raritan River Steel
225 Elm ST
Perth Amboy, NJ 08881
October 1987-2002
Came in as a temporary hire out of high school; trained as a steel pourer, ladlelmen, strand operator, tundish repair, control
room operator and leadman. I have years of operating experience on a billet caster, through my years of experience and my
desire to learn and make suggestions on how to improve the process. I was asked to take a shift managers position 2000.
Education/Training
Hanover Park HS Diploma Received
Brimicombe Casting School 2008
ILT Mobile Equipment trainer course 2008
Applied Physic Radiation Safety officer course 2007/Recertification 2013
OSHA 10hr Training Certification 2012
Blue Mountain Mobile Equipment Train the Trainer course 2013
References Available Upon Request