Mechanical Engineer Engineering

Mr LUKE SAYER

MECHANICAL ENGINEER

Mobile +**(0)779*******

Email *********@*****.**.**

Personal Details Languages: Fluent English

Nationality: British

Marital Status: Engaged

Dependants: None

KEY *Mechanical Engineering

SKILLS *Fitter/Turner

*Maintenance

*Manual Milling/Turning

*CNC Machining

*Programming/Operating(heidenhain and

Fanuc)(Licom/Autocad,Mazatrol, Mastercam)

*Six Sigma

*Gauge RNR

*Lean Manufacturing

*Composites

*Process Engineering

*Research &Development

*Quality Assurance

OVERVIEW:

A highly motivated and adaptable Mechanical Engineer

whose past performances have highlighted my abilities

as a dedicated and professional individual. I am

flexible, willing to relocate, trustworthy and

hard-working. I pride myself on these skills and look

forward to carrying them with me as I continue my

career. My strong organisational skills combined with

my ability to work well with others should be

considered a definite asset.

Strong operational leadership potential & strategic

planning to resolve any product issues & bring about

the successful completion of high standard products.

Ensuring all quality and manufacturing requirements are

met. Trouble shooting any manufacturing/ product

issues. Assisting other engineers/managers to determine

root causes of failures and advising live process

changes to ensure control of quality throughout

production.

Experienced in manufacturing of Wind Energy/Turbine,

Marine, Automotive and Aerospace Parts using various

materials, continuous improvement initiatives,

prototype development, trouble-shooting, scheduling &

planning workloads, implementing process strategies and

quality standards, liaising with colleagues & suppliers

to maintain project direction through to completion.

CAREER HIGHLIGHTS INCLUDE:

. Assisted and delivered process improvements that

delivered significant cost savings to production.

. Utilised a flexible approach to achieve all personal

and business objectives.

. Identification of problems & issues with prompt

resolution & efficiency measures.

. Implementing dual testing capabilities in the QC lab.

. Completing two qualifications (NVQ & City & Guilds

levels 1-3 to the highest standard in Mechanical

Engineering

. Apprentice of the year award in mechanical

engineering

Career History

August 2012-Present Britten-Norman Aerospace.

(Mechanical Engineer)

Using manual milling/turning machines to produce

precision engineered aerospace components manufactured

from various materials including Titanium/copper/brass/

high grade aluminium/stainless steel/carbon

fibre/nilotrol.

I produce all products and components from highly

detailed engineering drawings with very fine tolerances

to meet the high quality standards within the aerospace

industry this includes one off prototypes to batch.

The use of precision measuring equipment is part of my

daily duties ranging from digital micrometers to CMM

machines to ensure all components produced and

manufactured meet the specifications and requirements.

The setting and operating of 3 axis Bridgeport CNC

Milling machines is also part of my daily role, this

includes basic programming of Licom (Alphacam) the use

and setting of various milling and boring tools

/Cutters. Manual G code data input to edit programme,

April 2012-August The components I produce using the CNC machine are for

2012 more intricate and complex shapes.

F1 Precision Engineering.

Fitter/Turner

CNC Machine Operator/Programmer.

Setting up and programming CNC machining centres and

CNC turning centres using Fanuc, Heidenhain and

Mazatrol controllers, Using the skills and techniques

in manual or CNC machining such as (Boreing/Screw

cutting, internal or

external/Roughing/Finishing/Tapping and Three

dimensional milling I am able to carry out the job from

design to the final fitting or assembly of the parts.

Working with a wide range of materials from Titanium,

Carbon Fibre, Stainless Steel, Brass. Copper, and

composite materials I produce a variety of products

from one off customer designs to mass produced

precision made parts for the Oil, Gas, Automotive,

Marine and Aerospace industries.

Also being responsible for maintenance in all aspects

Sep-2011-april 2012 of the company from plant to machine breakdown/services

and repairs.

Troubleshooting and repairs of all machines from power

tools, bench fitting tools to the manual or CNC

Machines.

Performance in people

Quality Controller/Process Engineer

Performance in people is a leading edge company at the

forefront of customer service research and good

practice. The primary business objective is to create

sustainable improvements in our clients' customer

service, and sales performance.

My role guide

Using some of the latest computer systems and software

to visually monitor and report on the service of some

of the leading automotive and financial companies in

the uk. I assessed the quality and wrote documented

reports on the service and quality the clients produced

and presented. Using some of the latest's video and

Aug 2008 - Jul 2011 sound analysing software I was able to carefully see

the quality of products and customer service clients

offered to the public followed up my findings with a

report and visual footage which was presented to the

clients.

Writing and implementing processes for the company was

another part of my daily role utilising my six sigma

and lean manufacturing skills I was able to improve

quality for clients, save cost and implement new

structures throughout the company to help ourselves and

others.

Gurit uk (Formally SP Systems)

Mechanical Engineer (Composites)

My role guide

Joined Gurit uk as a composite Engineer.

I started as an apprentice where I worked with in all

areas of the company.

I started by producing and manufacturing products on

various machines.

I was then given the role as a maintenance Engineer

This involved all types of machine maintenance form

hydraulic repairs to machining and repairs on all

mechanical components.

Other daily duties involved site maintenance ranging

from repairs and improvements to design and process

improvements.

I then moved departments as part of the Apprenticeship

and joined the quality assurance team testing and

analysing prepreg and formulated products (NDT) making

sure products conform to customer specifications and

requirements. Using non destructive testing equipment.

Trained in using various types of laboratory and

analytical testing equipment and machines. Working and

coordinating Processes. Raising and amending non

conforming material reports (NCR's) and writing reports

and work instructions. Mechanical testing and quality

control trained. Whilst at Gurit I continued my

education in (composite/polymers) engineering and

mechanical engineering which I have completed to the

highest level. Studied at the isle of Wight college.

Wave precision welding & Fabricating

(Formally Wave Precision Engineering)

2008-2008 Fitter/Turner/Welder and fabricator

My role guide.

My daily roles was to supervise / setup and operate CNC

Machines and work within the team to carry out any

Fitting/turning/ Welding and Fabricating jobs that were

required.

I would programme the machines from Engineering

drawings and customer specifications to produce and

manufacture precision made parts.

I then machine components and carry out all necessary

fitting/ welding and fabricating that was required for

the job.

I had a role in the manufacture and production from the

initial design to the final despatch of the products.

2005-2008 Wave Precision Engineering Ltd

Precision Engineering

CNC machinist /manual fitting and turning operator.

(Apprenticeship)

My role guide

Working within wave precision engineering as a full

time apprentice for three years where I studied CNC

Programming/operating, manual milling and turning.

fitting, tool making CAD design and programming, I

studied these areas in mechanical engineering at the

isle of Wight college and isle of Wight group training

were I successfully passed and achieved all level 3

certificates to the highest level in these engineering

areas.

The machines I operated and achieved skills and

qualifications in using are as follows:

Mazak 200s/Mazatrol

Ohkuma CNC fixed head lathe 3-Axis (Fanuc Operating

sysyem)

Glidemeister MF Sprint 65 V7 CNC Lathe (heidenhain

operating system)

Bridgeport Centur-35-E ... Fanuc O-T CNC Control

Wadkin: High speed Twin Table routers with multi

spindle drilling attachment. Fanuc based system,

Operating System: Licom Cad Cam draughting and

programming.

Kitamura: High speed Machining Centre, Fanuc based

system.

Operating System: Mastercam Cad Cam draughting and

programming.

Mycenter Machining Centre. Fanuc based system.

Operating System: Mastercam Cad Cam draughting and

programming.

Manual Machines

Milling, horizontal and vertical, Turning Lathes,

Drilling, Routers.

I used these machines to produce and manufacture

various parts and components from a range of different

materials:

Copper, Steel/Stainless Steel, Carbon Fibre,

Fibreglass, Wood, Balsa Wood, Kevlar, Aluminium,

Titanium, Brass.

2004-2005 Island Electroplating Company

Maintenance/stores

My role guide

Worked part time as part of work experience within

island electroplating as maintenance engineer and

stores assistance.

Repairs and maintenance on machines. Completing tasks

and production requirements control of stores and

tooling.

Professional Training

& Apprenticeship in mechanical engineering

Qualifications

Course No: 0810/EN085/P2A

Course Name: City & Guilds 2800 Level 3 Certificate in

Mechanical Engineering

Modules:(Engineering Principles) (Working in an

engineering environment) (Principles of Mechanical

manufacturing engineering) (Detailed Fitting) (Turning)

(Milling)

Date: 04/09/2008 to 02/02/2010

Company: Wave Engineering (Apprenticeship) Education

Carried on into new employment at Gurit UK

Location of Study: Isle Of Wight College

Course No: 0708/EN068P1A

Course Name: City & Guilds Level 3 in Mechanical

Engineering

Modules: (Working in Engineering) (Engineering

Technology) (Manufacturing Technology) (Machining by

Turning) (Using Bench Fitting technique)

Date: 06/09/2007 to 11/07/2008

Company: Wave Engineering (Apprenticeship)

Location of Study: Isle Of Wight College

Course No: 6770001

Course Name: NVQ Level 2 Performing Engineering

Operations

Modules: (Working safely in engineering environment)

(Developing and working with others in Engineering)

(Using and communicating Technical

information)(Identifying and selecting engineering

materials) (Machining Engineering materials) (Using

Computer Numerical Machines)

Date: 06/09/2007 to 18/09/2008

Company: Wave Engineering (Apprenticeship)

Location of Study: Isle Of Wight Group Training

(ONC) Auto Cad design/drawings

(NVQ)/(C&G) Mechanical engineering

(C&G)/(NVQ) Fitting & turning

(C&G) Machine operating

Fluid Dynamics

Aero dynamics

Welding and fabricating

Six Sigma Green Belt

Six Sigma Yellow Belt

Lean sigma

5S certificate

Crane operating certificate

Forklift truck counter balance certificate

Fork Truck certificate-EPLT

Fork Truck certificate-EPPT

5S & 7 Waste-lean manufacturing

SAP Level 3

SAP Level 2

SAP Level 1

Fire marshal certified

Crane operating certificate

Forklift truck counter balance certificate

Fork Truck certificate-EPLT

Fork Truck certificate-EPPT

Dalmac Manipulator Certificate

H&S COSHH trained

PPE trained

Manual handling certificate

H&S Induction

H&S Fire extinguisher trained

H&S Fire marshal trained

Wet layup and prepreg boat building.

Composite mould making

Waste management

Compactor new C.S.3

Bag lifter trained

IT Lotus notes

Pail lifter certificate

Code of conduct awareness

Behavioural safety trained

Power tool trained

Abrasive bench grinder certificate

Operating and dressing abrasive bench grinder

certificate

Operating machinery safely awareness certificate

Education Medina high school. Newport isle of Wight 2003-2005

GCSE'S Grades C-D

(IWIGT) Isle of Wight industrial group training.

2006-2008 : Tell 019**-******

Isle of Wight college. 2007-2011 : Tell 019**-******

Wave precision engineering. Mechanical engineering

apprenticeship.2005-2008

Gurit UK ltd Mechanical engineering.2008-2011 : Tell

019********

Honours and Awards Mechanical engineer apprentice of the year award

References

On request

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