CHRIS TURNER
Cleveland, TN 37312
Email: ab81cj@r.postjobfree.com Home: 423-***-**** Mobile: 423-***-****
QUALIFICATIONS & PROFILE
Plant Management
Operations Management • Engineering Management • Continuous Improvement Management
Plastics Industry • Consumer Products • Metal Fabrication Industry • Capital Equipment
Lean Manufacturing • 6 Sigma • FMEA • DOE • Kaizen • 5S • Baldrige Criteria
PROFESSIONAL EXPERIENCE
GENERAL & PLANT MANAGER 2010 – August 2012
Cleveland Tubing Inc.; Cleveland, TN
Manufacturer of patented water drainage products and various contract manufactured products. Total P&L
Responsibility and managed all functional units of the organization. Promoted from Plant Manager role.
• Increased EBITDA 47% from 5.8% of 2010 net sales to 8.5% of 2011 net sales
o Operational OEE focus and General & Administrative Return on Investment analysis
• Increased 2010 annual revenue 40% from $9.7MM to 2011 annual revenue of $13.6MM
o Enhanced “Voice of Customer” Process
• Comprehensive operational downtime and maintenance and repair expense analysis to improve RONA
o Implemented a capital plan to replace outdated asset base and reduce existing M&R costs
• Baldrige Performance Excellence Framework Initiated to engage validated external audits
o TNCPE participation and application
• Implemented Balanced Scorecards and Key Process Indicators to guide leadership team on priorities
• Strategic Planning Process implemented to drive long term planning and resource allocation
• Designed & Implemented a Strategic Human Resource Plan
o Performance Management Systems driving Employee Skill Development in support of
continuous improvement culture
o Every position had objectives and competencies related to continuous improvement
o Assessment of competencies critical to continuous improvement leading to company wide and
position specific training and development plans
PLANT MANAGER 2007 – 2010
Cleveland Tubing Inc.; Cleveland, TN
Responsible for operations, logistics, engineering, maintenance, and product development.
• Improved Contribution Margin 41% (full 10.5% of net sales 2008 to 2009)
o Scrap reduction, raw material consolidation, and formulation optimization through DOE
• Reduced annual accident rate from 7.8 OIR (12+ recordables/year) to 2 accident free calendar years
o Related G&A expenses and culture recognized as ‘Best in Class’ by PMA Insurance
• Improved plant OEE from 60% to 85% in first year
o Deployed Lean tools and 5S program to improve house keeping and downtime response
o Designed Experiments (DOE) for process optimization
o Root cause analysis of downtime and quality issues
C. TURNER Page 2
OPERATIONS MANAGER 2006 – 2007
Consolidated Container Company LLC; Spokane Valley, WA
Industry leading ($790MM) manufacturer of HDPE bottles for food, chemical, and consumer packaging.
Assignment responsibilities were to integrate a $7+MM acquisition of a regional competitor into the consumer
packaging division. Annual revenue of $10.2MM.
• Elimination of largest customer quality issue within 60 days of acquisition using a Kaizen team
• Implementation of Preventative Maintenance Program, CMMS and KPIs
• Implemented CCC Manufacturing Excellence Framework consisting of Lean and 6 Sigma tools
OPERATIONS IMPROVEMENT MANAGER 2004 – 2006
Consolidated Container Company LLC; Atlanta, GA
Corporate Manufacturing Excellence Resource dedicated to 17 manufacturing plants. Responsibilities
included implementing continuous improvement plans to improve negative EBITDA operations.
• Interim Operations Manager Lakeland, FL facility following turnover of plant management staff
o Provided $245K improvement in EBITDA in 4 weeks by focusing on first pass yield of lines
• Houston, TX facility recovery team member following turnover of plant management staff
o Eliminated material & finished goods variances of over $1MM annually using Root Cause Analysis
• Developed and initiated capital expenditure ($1.0MM) to automate manual operations resulting in 48%
reduction in direct labor costs with 1.8 year ROI. Result of Kaizen Event in Allentown, PA facility.
• Performed P&L Analysis by SKU resulting in product mix consolidation improving plant margin 12%.
PRODUCT MANAGER; REGIONAL SALES MANAGER 2003 – 2004
HPM, division of Taylor's Industrial Services, LLC; Mount Gilead, OH
$60MM+ manufacturer of machinery for the plastics industry. Key account management for Southeast USA.
Supplier to Cullom Machine, Tool & Die, Inc.
GENERAL & ENGINEERING MANAGER 2001 – 2003
Cullom Machine Tool & Die, Inc.; Cleveland, TN
$5MM manufacturer of patented machinery for the plastics industry and contract machined parts and
assemblies. Managed manufacturing, engineering, and sales staff. Business was consolidated by competitor.
MANAGER, PROCESS ENGINEERING 1998 – 2001
The Gillette Co. (Duracell GBM Group); LaGrange, GA
Managed staff of engineers dedicated to continuous improvement teams supporting plant operational
departments. Trained plant staff and deployed Lean Manufacturing and 6 Sigma tools for the organization.
Advanced training in design of experiments and statistical techniques used in process & product optimization.
PRODUCT & PROCESS ENGINEERING ASSIGNMENTS 1994 – 1998
The Gillette Co. (Duracell GBM Group); Lexington, NC; Bethel, CT; Cleveland, TN
EDUCATION:
MBA. Concentrations in Strategic Human Resource Management and International Business;
Tennessee Technological University, Cookeville, TN 2011
B.S. Chemical Engineering; Tennessee Technological University, Cookeville, TN 1994