VAIBHAV KULSHRESHTHA
E-Mail: ********************@*****.***
Contact: +91-988*******
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CAREER ABSTRACT
< Strong Performance in establishing Demand Forecasting, Material Planning,
Material Procurement process.
< Shortage reduction and Efficiency improvement by continuous Interaction
with Import and Local Logistic agencies .
< Setting up purchasing procedures Item-wise and Educating vendor to
improve Supply chain efficiency.
< A dynamic professional with over 9 years of rich experience in Production
Planning and control, Manpower Management, shop floor Control, 5S,
Team Control
< Comprehensive experience in cementing healthy relationship with the
vendors, customers (Internal and External)
< Continuously improving the profitability if the division by reducing the
inventory levels/days and balancing the same as per market requirement .
< Skilled in managing teams to work in sync with the corporate set
parameters & motivating them in achieving individual goals.
< An effective communicator with excellent relationship building &
interpersonal skills. Strong analytical, problem solving & organisational
abilities.
< An Professional with the above experience in Lot Production Companies (
like automobile sector ) and in Batch Production companies ( Engineering
Products ).
< Possess excellent organization, management and Presentation skills.
< Proficient in operating systems like Microsoft Office, Lotus Mails, ERP
system like SAP and BPCS.
[pic]CORE COMPETENCIES
< PRODUCTION PLANNING AND CONTROL
. Understanding of Demand Forecasting process to Improve Delievries.
. Production Capacity and resource planning as per Forecasted Plan .
. Monitoring Production Delivery efficiency to improve Customer
Satisfaction.
. Working on reduction of Product lead time as per market Demand.
. Ensuring On Time Delivery as per Customer Requirement.
. Maintaining the Shop efficiency and manpower absorption to optimize
utilization of resources by planning and control.
< SUPPLY CHAIN MANAGEMENT
. Improving the Ordering process to reduce sudden surprises.
. Establishing vendor Forecasting aligned with Demand forecasting to
improve supply chain accuracy and also control the inventory to
support the business challanges.
. Establishing best available purchasing and monitoring practices
defined with the ABC std, inventory analysis, identifying slow
and non-moving parts to reduce inventory days .
. Monitoring delivery performance of vendor and planning action to
improve them with involvement of vendors .
. Educating vendors to improve their deliveries and reducing the
material lead time.
. Coordinating with suppliers for new product development parts.
. Maintaining the inventory ratios/ inventory days to align with
business needs.
< MANUFACTURING ENGINEERING
. Implementation of OHSAH and EMS to ensure personnel and Environment
safety .
. Conducting Safety Audits (JSA) on production lines to reduce
accidents in Shop floor .
. Updating Assembly Instruction in Shop to improve Product Quality.
. Coordinating with Engg and Service Deptt to Implement the Design
Notification in Production .
. Providing Tools and Fixtures to Improve Quality/ Reduce lead
time/Stress .
. Training Workmen's for New Product Introduction, Safety, Assembly
procedures and Customer complaint issues.
. Improving Process to reduce Customer Complaints and improve Product
and Process Audit .
< MAN MANAGEMENT AND TEAM HANDLING
. Handling team of 8 engineers and 50 Workmen's to achieve
Organisational targets.
. Training subordinates to adhere to Process, targets aligned with
business objectives .
. Identifying and coordinating for training needs of individuals .
. Setting Performance parameters and monitoring the teams performance
in accordance to parameters.
. Reducing the Communication Gap by arranging team meeting on regular
intervals .
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EMPLOYMENT RECORD
< Overall knowledge and proven record for PPC .
< Effective manpower /shop floor handling to achieve production target.
< Developing new strategies for junior staff and maintaining relationships
with customers.
< Possess excellent organization and management and Presentation skills.
< Goal oriented and ability to handle multiple tasks.
< Proven ability for Safety analysis, JSA, OHSAH, EMS implementation and
awareness.
< Ability to resolve complex departmental problems and maintain the team
motivated in all situations.
< Proficient in operating systems like Microsoft Office, Lotus Mails, ERP
system like SAP and BPCS.
< Posses excellent written and verbal communication skills
< Target, Customer and Quality orientated approach .
[pic]EMPLOYMENT RECORD
Tata Lockheed Martin Aero-structures Limited
From :- 06 Feb2012-tilldate
Organization: - Tata Lockheed Martin Aero-Structures Limited
Department : - PPC
Grade : - Manager PPC
Key Functions:
. Converting the Annual Operating plan into detailed scheduled plan and
material requirement planto support SCM activities .
. Creating requirement of Material, Manpower and IE support to support
the Detailed scheduled plan.
. Creating Inventory status report and coordinating with SCM for control
processes.
. Establishing KPI and review system for the team to achieve the
targets as per plan
. Planning sequence of assembly, installation, and other manufacturing
operations for guidance of production workers.
. Identifying / Develop and motivate leaders in assembly to head the
Production lines to achieve organisational targets.
. Preparing, Implementation and documentation of EHS and OHSAH Safety
norms in Organisation.
. Working with IE and ME to create recovery plan to meet Targeted
shipping date .
. Analysing the current capacity of plant and making a plan to increase
the capacity to meet upcoming production targets .
. Preparing Budget for PPC department to support the current production
targets and capacity enhancement.
. Organising weekly and monthly meeting with Management to update the
Production status and Hold-ups.
.
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Atlas Copco Limited,Pune
From :- 22 Nov2007-31 Jan 2012
Organization: - Atlas Copco Ltd
Department : - Industrial Air Compressors
Grade : - Team Leader (Supply Chain) / Order Income
Key Functions:
. Preparing production plan on basis of wip and levels of marketing for
ordering of non standard parts.
. Planning for production of compressors on monthly basis and acting
with flow team to achieve the target .
. Handling customer inspection and interaction for end customer
satisfaction .
. Continuous interaction with Marketing department for customer
urgencies and working to reduce compressor lead-time in market .
. Interaction and meetings with vendors for Forecast and firm
requirement .
. Interacting with business controller to maintain the profits of
Industrial division by doing maximum absorption of manpower .
. Working on ERP system for complete PPC (production planning and
control).
. Controlling low lead-time items inventory and requirement of the same
in shop floor.
. Monitoring Production as per the plan released and follow-up of same
with respective departments.
. Monitoring Shop floor Discipline and also maintaining IR.
. Maintaining Shop floor efficiency by ensuring maximum utilization of
manpower .
. Working to remove bottlenecks in production line thereby increasing
production and Productivity.
. Preparing Daily Reports and thus Representing Flow Team to Senior
Management.
. Interacting with ASC for future needs and market requirements to make
forecasts.
. Involving in improvement through TPM and 5S.
. Handling Methods (ME ) function to ensure smooth production flow,Design Change cycle and NPD development with engineering deptt.
. Ensuring implementation of OHSHS by proactively identifying unsafe
conditions and action implementation to close them.
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Crompton Greaves Limited, Bhopal
From : - 22 february2005 -20 Nov 2007
Organization: - Crompton Greaves Ltd.
Department : - HT/LT. Motor Production
Grade : - Executive E-1
Key Functions:
. Analysis the process of each stages to reduce the tact time of
process by modification or process, using following tools MOST, FMEA.
. Managing production of HT/LT. motors which include Man power
deployment and balancing according to different production setups and
also solve problems faced during assembly of motors.
. Develop disciplined working environment within shop and maintain an
I.R. relations with union of the organization.
. To reduce TBR (test bed rejection) by data collection and using the
same for Six Sigma analysis working as a team member of SIX SIGMA.
. Coordination between material supply module and maintenance dept to
smoothly running of production.
. Weekly planning the assembly of motors and daily monitoring the same
by coordinating with PPC and vendor departments dept.
. Get the material as per our requirement (regarding quality and
handling) by interaction with respective venders with helps of
respective buyers.
. Maintain quality of product and working on TBR's (test bed
rejections), rectifying the problems and monitoring them.
. Maintain all record of consumables and tools, and try to control over
them by process improvement and design modification.
. Maintain all documents related to ISO, BVQI and TC requirement of
MOST, CGPS documents used in production lines.
. Improve process flow by using visuals and converting the factory in a
visual factory.
. Establishing KANBAN in shop floor and between Shop and Stores.
. Working on SAP confirmation of motors assembled and sending their
status to marketing department thus helping them in billing of motors.
. Running Projects for KNWOLEDGE MANAGEMENT (Centralization of TBR
remedy action )
Project undertaken:
. Bearing assembly time reduction and reducing TBR from 3.59% to 2.0%.
. Quality improvement of motors assembled (core painting, primer
coating, and air drying resin application).
. Helping quality department in stage inspection.
. Implementing check sheets for self inspection of motors before
offering to test bed.
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Bajaj Tempo Ltd, (Pithampur)
Period from : - 22nd Jan 2003 to 15 Feb 2005 (2 Years)
Organization : - M/S 'Bajaj Tempo limited' Pithampur Dist. Dhar
(M.P) now
Known as Force motors limited.
Department : - Production Dept (Assly line, export production)
Grade : - Engineer (S-4)
Nature of work:
. Production of Export vehicles as per the customer requirement and
fulfilling norms of the customer country
. Study customer feedback classifies their complaints, problems,
suggestion and rectifies their problem by making corrective action
plan.
. Commonising the domestic vehicles and export vehicles parts thus
giving high quality to domestic customers and saving from export
vehicles
. Line balancing on trax chasis line and of trax trim line.
. Working in synchronization with R&D and New Product Development for
special requirements of customers.
. Preparation of SOP's for different working stages and organizing the
workers training program to improve productivity.
Project undertaken:
. T-1 Export production for Kuwait and Qatar @20/month
. Auto Expo and Defance Expo improved veh 2004.
EDUCATIONAL DETAILS
. Bachelor of Mechanical Engineering form "Maharana Pratap College Of
Technlogy" Gwalior
Under R.G.P.V.V. university Bhopal 78.9% aggregates .
. Pursuing Part Time MBA .
[pic]PERSONAL VITAE
Permanent Address: R 202 Treasure Society
Pimple Gurav, Sanghvi,Pune.
Father's Name: Dr. A. K. Kulshreshtha
Date of birth: 29th June 1980
Nationality: Indian
Marital Status: Married
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Vaibhav Kulshreshtha