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Mechanical Engineer with 30+ years Paper mill experience

Location:
Mumbai, MH, India
Posted:
September 16, 2013

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Resume:

NARESH KUMAR SHARMA

***, ******** *******, ******** **** Mandir, Karnik Road, Kalyan (West) -

421301

Contact: +91-982*******, 025*-*******; E-Mail: ******@*****.***

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PAPER MANUFACTURING/OPERATIONS PROFESSIONAL

Seeking challenging and growth oriented assignments in the field of Paper

Plant.

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PROFILE

V Competent and result oriented professional offering over 36+ years of

rich exposure across Production, Quality Functions, Commissioning,

Supervision, Liaison & Coordination and Team Management .

V Proficient in swiftly ramping up production projects with competent cross-

functional skills and ensuring timely deliverables within pre-set cost

parameters; skilled in drawing well-balanced conclusions when dealing

with complex issues and in interpreting procedures and guidelines in

order to adapt them to cover complex situations.

V Strong understanding of managing preventive/ planned maintenance, flow

sheets and Manpower Allocation in reducing downtime and enhancing

effectiveness of equipment

V Adept in ensuring Safety and observing physical conditions of work & work

practices; adequate understanding in the areas of Work Place Safety,

Process Safety Management & Safety Assessment.

V Focused and hardworking professional equipped with thorough knowledge and

technical understanding coupled with an analytic bent of mind and

confident to take challenging assignments.

Key Accomplishments

V Revived Balkrishna Paper mills unit in record 33 days time after

devastating floods of 26th July '05. Operations were brought to normal

and full operation capacity was restored w/o any compromise on product

quality.

V Proven track record of reducing operational costs in terms of power and

consumption, this has helped reduce bottom line making the product more

competitive and cost effective.

V Executed turn key projects with utmost efficiency finishing them before

deadlines and achieving key derivables.

V Travelled several countries like U.K, Mexico, Sweden, Spain, Germany, Austria Italy, France, Norway, Taiwan, China, Japan and Thailand

for selection of paper machines, Pulp mill equipments, sheet cutters.

Further to attend seminars on paper and paper board coating and waste

paper recycling process.

Core Competencies:

Production Planning & Execution ~ Erection & Commissioning ~ Operations &

Maintenance ~ Technical Support ~ Resource Management ~ Quality Management

~ Man Management ~ Process Operations ~ Resource Optimization ~ Site

Management ~ Safety ~ Operational & Maintenance Efficiencies

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PROFESSSIONAL EXPERIENCE

Balkrishna Paper Mills Ltd

(1990 -1993) (2001 -2006) (2010 -2013)

Various Tenures

2010 -2013 Vice President (operations)

2001 -2006 Works Manager

1990 -1993 Senior Mechanical Engineer

Key Highlights

V Responsible for overall operation & maintaining project.

V Increased Production increased from 110Tpd to 160Tpd & reduced Power

consumption from 585kwh to415kwh & Water consumption reduced from

32m3/ton to 18m3/ton.

V Initiated New Taiwan make duplex cutter installation synchro flysheet

cutter to supply trim free board.

V Overall plant productivity was increased from 140 to 190 tpd by

increasing the pulp mill equipments like high consistency pulpers, drum

pulper, storage towers and hot dispersing system.

V Handled shifting of cutters from existing plant location to another

location for putting up second multifordinier paper machine.

V Instrumental at erection and commissioning of additional equipments in

ETP like Sand filters, carbon filters, Krofta sedicell, conical fiber

recovery system for back water to maximise the use of back water.

V Supervised selection and dismantling of multiwire paper machine from

Spain and logistic of complete plant from Spain to existing site in

Ambivli.

V Completed engineering and designing of new paper machine is carried out

in-house with support of technocrats.

V Dexterity in erection and commissioning of 4.5 MW co-generation plant

which was under hold for several years was carried out and successfully

commissioned under a record period of 14 months.

Devpriya Paper Boards Ltd

Apr 2008- Oct 2010

Technical Consultant

V Responsible for modernization of duplex board machine to increase

production from 120Tpd to 200 Tpd the following additional equipments

/change of equipments carried out like replacing old "RF vat" with new

"pressure formers". Installation of blade coater and erection of

additional heaters and blowers for drying coating, installation of

pressure screen and fan pumps as per new capacity at approach flow.

Shreepathi Paper Boards Ltd

Apr 2008- Oct 2010

Technical Consultant

V Advised and supervised the design team for designing and installation of

top wire in craft machine to reduce fiber cost. Handled replacement of

"wooden vats" to "pressure formers" in multilayer duplex board machine.

Carta Misr paper Mills Ltd. Cairo, Egypt

Aug 2007- Mar 2008

Technical Consultant

V Stabilised and synchronised to increase the productivity of the plant

from 55 tpd to 85 tpd. The power consumption was brought down from 585

Kwh/ton to 350 Kwh/ton, which was achieved by modifying the vacuum

system, approach flow system, optimization of pulp mill equipment to

maximize the output of each and every equipment and system.

V Supervised design team for the final layout of 150 tpd writing and

printing m/c. Erection and commissioning of pressure formers, drying

cylinders, coating plant for multilayer Duplex Board m/c.

Gayatrishakti Paper Boards Ltd

2006-2007

Technical consultant

V Responsible for increasing mechanical stability with introducing

modifications to machine foundations. Replaced UMV Swedish former with

Black Clawson formers imported from the UK. M/c speed increased from

4000tpm to 5000tpm.

Three M Papers Ltd

1999-2001

General Manager

V Responsible for rebuilding M/C and installing RF Vat formers and online

coater, as after the completion of modification M/C started to produce

coated duplex board comparable with the other competitors.

V Increased production from 58Tpd to 82Tpd & reduced water Consumption from

24 m3/ton to 14 m3/ton & power consumption from 460kwh to 380kwh.

Global Boards Ltd

1997-1999

General Manager Projects

V Responsible for rebuilding PM-10 M/c which was planned by the management,

which was carried out successfully in time bound manner & involved the

component's installation of UMV Formers, New Press Part, Blind Drilled PU

Coated Rolls in press part for better dryness & Dryer.

V Increased production from 60 Tpd to 82 Tpd & Reduced steam from 2.6

m3/ton to 1.8 m3/ton. Also reduced power consumption from 600kwh to

480kwh.

V Independently handled charge of complete plant operation and maintenance.

NR Agarwal Group

1995-1997

GM Mechanical

V Responsible for procuring and commissioning second hand newsprint

producing M/C from U.K & Installed, imported second-hand synchro fly

duplex sheet cutter in duplex board mill for the first time.

V Erected Japanese technology based DE-INKING plant as a result increased

production from 130Tpd to 160Tpd. Set right of power plant for maximum

output 4MW. Also converted HP Boiler from lignite fuel to steam coal fuel

after in-house modification.

Rama Newsprint & Papers Ltd

1993-1995

Manager Mechanical

Pudumjee Pulp and Papers

1988-1990

Mechanical Engineer

Mishal Papers Dandeli

1986-1988

Works Manager

Raigad Paper Mills

1979-1986

Senior Mechanical Engineer

Sehgal Papers Ltd

1977-1979

Trainee Engineer

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EDUCATIONAL & PROFESSIONAL CREDENTIALS

Diploma in Mechanical Engineering from Govt Polytechnic Porbandar, Gujarat,

1977

Computer Proficiency: MS Office & internet Applications.

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Date of Birth: 11th Sep 1956

Languages known: English, Hindi, Marathi, Gujarati & Punjabi

Passport No: Z-2383822

References: Available on Request

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