Engineer Project

MOTURI.ganapathibaBU

INSTRUMENTATION COMMISSIONING ENGINEER

VISAKHAPATNAM

INDIA

Cell: +919*********, +919*********

Mail: **********@*****.***, *******************@*****.***

Instrumentation professional

Indian National, 18 Years of field experience in Construction,

Commissioning, Operations& Maintenance modifications, Shutdowns, revamping

projects of E&I, including DCS, PLC, ESD, Fire & Gas, Field Instruments,

Single Loop Controllers, Fiscal metering System, GE-Turbine controls, GE-

Gas Compressors, Boiler controls, Analog and Digital Instruments,

Foundation Field Bus System, Network SCADA Communication System for Oil,

Gas, Refineries, Petrochemical, Pulp and Papers, Power and Water,

Fertilizer Plants,Offshore, De-Gassing stations & Pumping Stations, Sfg,

Wellheads, NLNG-Jetty's, storage material handling. High speed

Reciprocating Compressors/GE Energy & Kirloskar -GE (Nuovo Pig none-

FIRENZE) low speed Reciprocating Process gas Compressors/Gas Turbines/ GE

Energy GE-Process Control System & F & G System & Analytical System &

Bently Nevada 3500 vibration monitoring/ condition monitoring

> Self-motivated, Result oriented and ready to work either as individual

or as a team. Have strong leadership and team skills.

> Familiar with DCS, PLC, F&G, ESD, Vibration Monitoring System, Inter

Lock System, SCADA Communication System, Well-Head Control Panel &

Relay Logic System. (Honeywell, ABB, Foxboro, Triconex, Yokogawa,

Siemens, Bently Nevada, Allen Bradley, etc.)

> Testing and Commissioning of DCS / ESD Systems, Cause & Effects, DI,

DO AI, AO of PLC, Modifications and Configuration of Tags in the DCS.

Sound knowledge in Relay Logic System, Panel Wiring & Testing of

Panels. And Control the Software Changes in the System.

> Specialized in Inspection, Erection and Commissioning of Electrical

and Instrumentation Panels. Analyses the Drawings and Circuits of

Electrical, Electronics, Instrumentation, Review the Pre-commissioning

& Commissioning dossiers, Validate the pre-commissioning activities

> Factory Acceptance Test (FAT), Site Acceptance Test (SAT) for DCS /

ESD Systems & Major Instrument Packages. Co-ordination with the

Engineering Design Department regarding the Outstanding and

Modification Works.

> Witness key hold points during Installation / Mechanical Completion /

Pre-Commissioning / Commissioning / Start-Up / Shut-Down, Ensures the

tolerances of the Project Specifications.

> Calibration of all type of Process & Fire and Gas Instruments, Control

Valves, Pressure Safety Valves, etc., Loop Check & Loop Functional

Check as per the Specifications.

> Familiar with Instrument Index, P&ID, ILD, SFD, Shut Down Hierarchy,

Cause and Effect Chart, Hook-Up, Inter-connection, Data Sheets,

Control Narratives & all type of Engineering Drawings.

> Well conversed with Instrumentation & Control Protocols and Conversant

with HART, Mod bus, Field bus and OPC, Remote Communication for SCADA.

> Familiar with International Codes and Standards like, API, ISA, NEMA,

NEC, etc., for Design, Construction and Testing, Validate the

commissioning planning, Prepare the instrument commissioning man hour

estimation

> Develop and Implementation of Construction, QA/QC, Pre-Commissioning &

Commissioning Procedures, Scope of work, Acceptance Criteria, Handover

& Start-up Procedures, Commissioning Dossiers, etc.

> Establishing Communication between the Local Control Network (LCN),

Universal Control Network (UCN), PLC, TCP/IP Protocols, Fiber Optic

Cables with other Modules and Serial, Parallel Communications between

Processor and I/O Modules, Network topology like Token Ring Bus,

Ethernet Communication etc.

> Ensuring the Work meets the Project Objectives by conducting all

necessary Supervision of Commissioning, and execution work, monitoring

Mechanical Completion, Pre-Commissioning and Commissioning activities.

> Good Experience in various type of Flow, Pressure, Level, Temperature

Instruments (Pneumatic, Electronic, Smart & FF), various types of

Valves and Analyzers (O2, CO2, SO2, H2S, pH, Conductivity, Gas

Chromatograph).

> Good Experience in Various F&G Instruments like, Flame Detectors

(Infra Red, Triple Eye, CCTV Type, Visual Image, etc.) Gas Detectors

(Open Path, Point Gas, Acoustic Leak Detectors) Smoke Detectors

(Optical, Ionization, HSSD or VESDA) Heat Detectors, H2S, UV & Break

Glass. All types of Combustible and Diffusion type Gas Detectors.

> Prepare / Review of Documents like, Methods Statements, ITP's &

Various Procedures, etc. Prepare Daily Progress Report, Weekly

Status Report, and Monthly Progress Report. Familiar with ICAPS & PIMS

Software Packages, Prepare the instrument commissioning database with

the ICAPS specialist.

> Generating Proactive Reports to Contractors to maintain the Standards

and to minimize loss of time and materials. Supervise the overall

Mechanical Completion / Pre-Commissioning / Commissioning Process and

Infrastructure facilities, Write the Operational test procedures

related to instrumentation, Participate and validate the Site

Integration test results

> Interact with Clients, Consultants, Contractors & Channel Partners and

Co-ordination with other Disciplines for providing prompt and

effective service. Punch - List Clearance, Monitoring of issued Punch-

List & NCRs.

> Complete documentation to meet project requirements. Able to prepare

good Technical Reports. Ensure the Job is done according to

Specification & Strict adherence to Safety Standards / Procedures.

> Ensure timely Permit to Work plans are developed and submitted to

progress work activities. To review and endorse Method of Statements /

Procedures raised by Contractors and PMT / PMC. Well conversant with

all Hazardous area Classification, Prepare his discipline progress

report, Update the commissioning database in liaison with the ICAPS

Administrator

> Support Team Tool Box Talks in conjunction with the HSE coordinators

perform daily inspection walks of site. Maintain HSE standards

applicable to the project throughout all phases and enforce a safe

working environment.

> Experience in Fire & Gas Prevention Systems like, Dry Chemical Powder,

CO2 Fire Extinguishers, Fire Hydrants, Fire Monitor, Fire Water Pumps,

Fire Water Sprinkler Systems, Fusible Plugs, Deluge System, & Foam

Tanks.

> Experience in Batteries C & D, Exide (lead acid) Charger, U.P.S.

System, All Electronics Equipments, Explosion Proof Fittings,

Intrinsically Safe Equipments and Plant Grounding System, Prepare the

instrument pre-commissioning database, Validate the pre-commissioning

status index, Validate Vendor commissioning activities, Organize and

Supervise the commissioning tasks Follow up the instrument punch list

and validate the punch-list item clearance.

INSTRUMENTATION PRE COMMISSIONING & COMMISSIONING EXPERTISE

1. DCS & SCADA System - ABB 800XA, Yokogawa CS3000 VP, Honeywell-TDC3000 &

2000, Foxboro I/A Series, YEW Centum, NI- SCADA etc.

2. PLC System - Rockwell 1756, Simatic Yokogawa (Prosafe RS), Allen Bradley

5/40,

ABB AC800M model, August Systems, Modicon, Logic Manager (Honeywell) etc.

3. ESD System- Yokogawa (Prosafe RS), ABB 800XA series

4. Fire & Gas System - Gas detectors, Flame detectors, Smoke detector,

HSSD, VESDA and Manual call point, Telecom system etc.

5. Substation Control System - Schneider Electric.

6. Boiler Control and Management System- Forbes Marshall, Honeywell

7. Field Instrumentation

Valves - Control valves, On-Off, 2way, 3way, 4way Valves, Control Valves of

Cooper

Cameron, Fisher, Tyco, Masoneilan.

Temperature - T/C, Thin Film, Multi level temp sensor for Heavy Reactors,

RTD,

Bimetallic Switches.

Level - Rosemount Capacitance, Conductive, Float, Ultrasonic transmitters

Pressure - Ash Croft, H.Guru, AN Instruments, WIKA Pressure Gauges.

Honeywell switches, Switzer Pressure Switches, ABB, Honeywell, Rosemount

Pressure Transmitters.

Flow - Orifice plates, Magnetic Flow meters, Ultrasonic Flow

Metering using Honeywell, Rosemount Transmitters and Switches.

Calibration Equipments -Druck DPI 610, Druck MA Source, HART 275, 375, 475,

FBT-6 Fieldbus Diagnostic Monitor.

Others - Rupture Discs, flame Arrestors, Data Loggers, IS Barriers, Shut

down Valves

Etc.

EXPERIENCE DETAILS:

Period: Jan 2013- May 2013

1).ADMA-OPCO-OFFSHORE (Abudhabi Marine Operating Company)

ZCSC-CSP Demothballing Project

Position: Instrumentation Commissioning Engineer

Company: NPCC

Abudhabi

Work Responsibilities:-

Handling all Instrumentation activities like loop checks, Functional

Checks, Pre-Commissioning and Commissioning and START-UP of DCS and ESD

system

Fire and Gas Equipments Interlocking and Functional checks accordingly

Verification of UEFS drawings, Cause & Effect Drawings, E&I Cables and

termination schedules Review Hazard analysis as per site activity and

conditions Preparation of commissioning dossiers as per client pro-forma

Verification and input Data to the commissioning Management system

Verification of Mechanical completion and documentation

Execution of Pre commissioning and commissioning of systems

Completion of commissioning documentation

Liaise with Client Commissioning Engineers on the activities

Report daily activities and progress report to the Client Asset teams

Period: Sep 2012- Nov 2012

2).ADCO (Abudhabi Company for Onshore oil operations)

Sahil & Shah Full Fields Development Project

Position: Instrumentation Commissioning Engineer

Company: CEGELEC, UAE with TECHNICAS REUNIDAS (TR)

Abudhabi

Work Responsibilities:-

Handling Extensions of CDS,RDS Degassing stations including adding one

Yokogawa Centum VP-DCS Installation, FAT, SAT, Functional Checks. ESD

System of YOKOGAWA-PROSAFE Installation, Loop Check, Functional Checks.

Project Planning including Proper Execution of Jobs as per ADCO Engineering

Standards. Handling all Instrumentation activities like loop checks,

Functional Checks, Pre-Commissioning and Commissioning and START-UP of DCS

and ESD system.

Period: Nov 2011- July 2012

3). QATAR PETROLEUM

Fahahil north DeGassing station & Pumping Stations, Sfg, Wellheads

Dukhan operation fields

Position: Instrumentation Commissioning Engineer

Company: Black Cat

Qatar

Work Responsibilties:-

Handling Extensions of Degassing station including adding one ABB DCS 800XA

Installation, FAT, SAT, Functional Checks. ESD System of YOKOGAWA

Installation, Loop Check, Functional Checks. Project Planning including

Proper Execution of Jobs as per Qatar Petroleum Engineering Standards.

Handling all Instrumentation activities like loop checks, Functional Checks

of DCS and ESD system, Oil in water analyser etc. Time by time meeting with

Vendors and Clients for resolving Technical Issues.

Period: Aug 2009- Oct 2011

4). Andhra Petro Chemicals Ltd

Position: Maintenance Engineer

Visakhapatnam, India

Worked as a Maintenance Engineer with Andhra Petrochemicals Ltd.,

Visakhapatnam- India,

RESPONSIBILITIES

Field Instruments

. Regular Maintenance of day to day in Shift duty.

. Repairing the instruments. Check the spares frequently and inform to

superior in case of shortages. Maintain the house keeping in Inst lab,

workshop as well as control room

. Preventive maintenance of instruments, calibrating of instruments as per

ISO schedule.

. Analysis of breakdown jobs to avoid repeated failure.

. Attend PM, QM, & ISO jobs as per schedule.

. Taking rounds inside plant to conform the proper function of field

instruments. Suggest regarding cost saving and durable (long life) of

instruments.

. Handled calibrator such as Druck calibrator 610, 615, field bus type.

. Worked on NAGMAN Test bench.

Period: Feb 2008- April 2009

5). SHELL (SPDC) Okoloma Gas Plant, Afam, River state, Nigeria

Position: Site Instrumentation Engineer

Employed with ALCON-NIGERIA Ltd, as a Site Engineer on the Nigeria Shell

Petroleum development company integrated Gas and Power project

Responsibilities:

Construction and Commissioning

Management of pre-commissioning and commissioning tasks including:

Interpret Engineering drawings, Raise Technical queries, suggest field

changes.

Produce as built drawings.

Facilitate QC inspections, participate in joint Inspections /punch listing

Follow up snag list items

Analyze Job hazards. Plan and implement HSE policies

Verify and update Test equipment validations as required

Execution of Pre commissioning and commissioning of systems

Compilation of weekly status reports

Completion of commissioning documentation

Period: June 2007- Dec 2007

6). Nigerian Liquefied Natural gas (NLNG) Train-6, JETTY-2

Bonney Island (NIGERIA)

Position: Commissioning Supervisor

Employed with TSKJ-NIGERIA Ltd, a Joint venture between TSKJ at their

NLNG SIX-PROJECT in Bonny Island Nigeria through SEPAM-IRELAND.

Responsibilities include Pre commissioning & commissioning activities

like Calibrations, soft and hard loop checking, Gas turbine, Compressors

& process instruments logic & functional testing of the liquefied Natural

gas plant.

Period: Sept 2006- Mar 2007

7). Doha Engg Inst Co. & Q.Con, Qatar,

Position: Instrument Supervisor

Involved in the Major over haul execution of QAPCO, Qatar

Petrochemical (LDPE-UNIT) Co.

QAPCO-EP2 Project, Qatar. Installation and Calibration and Loop Checking.

Shut down, Modification Jobs, Major Turnaround Execution.

Period: March 2004- Aug 2006

8). Kharafi National KUWAIT

Position: Instrument Foreman

Worked at Kuwait Oil Company Abdally BS-131 project & Wafra automatic

well test project.

Jobs handled:

. Follow up with field cable tray work installations

. Grounding of trays, junction boxes, stanchions

. Calibration, Installation, impulse tubing of Instruments

. Signal cable terminations of electronic Instruments

. Loop checking: cold loop tests, hot loop tests

. Data sheet filling, reporting

. Re-range, Overhaul and bench setting of control valves

. Alignment of Valve positioners

. Setting of Limit switches

Period: Feb 2001- Dec 2003

9). System Group KSA Saudi Arabia

Position: Instrumentation Supervisor

Worked as an Instrument Supervisor at various projects as under:

. SAUDI ARAMCO-ABQUIQ, Loop Checking & Commissioning.

. SAMAD FERTILISER, Shut down jobs

. Control Valves & Vibration Instruments in Compressor

Commissioning & Startup jobs.

. SAMREF (SAUDI ARAMCO), Shut down, Modification Jobs, Major

Turnaround Execution (MOBIL REFINERY, YANBU).

. SAUDI ARAMCO (PORTS) JUBAIL, Calibration, Loop checking and

commissioning.

. IBN-ZAHR (REFINARY), Shut down job.

. KEMYA OLIFINS-3, Shut down job.

. Gulf PETROKEMYA(PKPE-PROJECT)

. SADAF (PETROCHEMICALS), Shut down job.

. AR-RAZI-JUBAIL shut down job.

Period: Feb 1998- Dec 2000

10). Bharat Heavy Electricals Limited.Visakhapatnam, India

Position: E&I Engineer

Worked as an Electrical Instrumentation Engineer in B.H.E.L (Bharat Heavy

Electrical Limited) for Power Grid Corporation of India Ltd, Involved in

Installation erection of towers, cabling, plcs, and termination,

faultfinding and testing.

Period: April 1994- Dec 1997

11). Visakhapatnam Steel plant.Visakhapatnam, India

Position: Instrumentation Engineer

Sep. 1994 to Feb. 1997: worked as an Instrument Engineer, Visakhapatnam

STEEL PLANT (RINL) Works for the Section Utilities/ASP, Visakhapatnam,

India.

TRAINING & COURSE ATTENDED:

. Job Hazard Analysis

. Safety Management

. BA/H2S training

. Permit to Work

. Fire protection

. Systematic Plant maintenance

. PLC programming (AB, GE Fanuc)

. DCS Rosemount RS3 Maintenance

. CMMS

Academic Qualification : Batchler 3 Years Degree (UAE

Attested)

Technical Qualification (NTC) : National Trade Certificate in

Instrumentation

Technical Qualification (NAC) : National Apprentice Certificate

instrumentation

Sea Survival Certificate Validity:

25-02-2016 Certificate.no:4867/2013

Training : Coromandal fertilizers ltd.

Visakhapatnam, India.

Computer skills : Windows and MS.Office pkg.

Personal Details:

Name: Moturi Ganapathi babu

Date of Birth: 01.08.1976 Passport No: G 5530958

Validity: 25.12.2017 Status: Married

Nationality: Indian Languages: English, Hindi & Telugu

Contact No: +91-994**-*****, +919*********

Email: **********@*****.***, *******************@*****.***

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