Paul Staroszczyk
W**** County A
Elkhorn, WI ****1
Phone: 262-***-****
*******@*****.***
Certified Quality Manager/Organizational Excellence Certificate #16479
EXPERIENCE
May 2011-Present Spancrete Industries Waukesha, WI
Corporate Manager of Quality Assurance- Precast Division & Spancrete Global
Services
Set strategic planning goals and direction for Quality System and process
performance for 4 plants, 2 divisions.
Implement approved 1.5m capital expenditure budget.
Create and implement Supplier Quality Manual, Subcontractor Quality Manual, with
assessment system to follow.
Implement Plan Do Check Act (PDCA) continuous improvement system to all production
areas.
Eliminate barriers between divisions to improve/maintain equipment capabilities and
PM program.
Facilitate weekly Project Manager meetings to ensure Customer Satisfaction using 5
Gate launch system. (Initiate, Plan, Perform, Control, Close)
Ensure Quality System continues to meet or exceed Prestressed Concrete Institute
(PCI), Wisconsin DOT,
Michigan DOT, Underwriters Laboratories (U.L.), Army Core of Engineers, and
Customer Requirements.
Develop summer internship for Quality Assurance Technicians.
September 2003 - May 2011 Modine Manufacturing Ringwood, IL
Project Leader -Quality Engineer
Project leader 2011 Nissan X61 platform transmission oil cooler launch
Project leader 2010 General Motors Camaro cooling module launch
Project leader 2009 Polaris High Output ATV cooling module launch
Six Sigma Black Belt trained
APQP gate review member (similar to Toyota gate review system).
Certified Kepner-Tregoe Problem Solving and Decision Analysis (PSDM) instructor
Completed Kepner-Tregoe Project Management training
Completed Kepner-Tregoe Managing People Within Projects training
Launched 8 High Volume and 10 Low Volume products over course of 1 yr per
interplant transfer
In Plant Lean Manufacturing Instructor
Lead in both TS16949 & ISO 14001 certification audits
Supervised UL quarterly audits
May 1999-April 2003 Generac Power Systems Waukesha, WI
Senior Quality Engineer
Supervised performance of all technicians and inspectors(15) over two shifts
Analyzed warranty claims for potential improvements
Supervised UL quarterly audits
Reviewed new product models for potential failures
Assisted other Generac plants with company-wide systems
Participated in Lean Manufacturing implementation
Paul Staroszczyk
W5466 Count A
Elkhorn, WI 53121
Phone: 262-***-****
EXPERIENCE (cont'd)
Mentored students in Student Apprentice Program
Managed Scrap Reduction - Cost-Saving Program
Conducted weekly quality improvement meetings including safety, engineering
specifications, E.C.O.s
Increased quality from vendors through improved communication and goal-setting
October 1995-May 1999 Northern Precision Casting Co., Inc. Lake Geneva, WI
Quality Manager
All Quality Engineer duties (see next page) in addition to:
Supervised three Engineers and five Inspectors over three shifts
Supervised NDT Lab (X-ray, Penetrant, Magnetic Particle)
Audited suppliers
Shared ISO-9000 responsibilities
Designed new training guide to address quality needs (Visual acceptance standards,
gage usage, & S.P.C.)
Responded to all customer returns
Oversaw all machining of castings
Ensured all plating/costing met standards
Performed S.P.C. on process/product
Aided customers in planning for manufacturing/quality
Reduced scrap through process improvement
Trained new employees in use of measuring equipment
Acted as account manager for new jobs
Aided Estimating Department with quotes
Prepared all document for PPAP Submissions (Control Plan, FMEA, Process Flow)
January 1995-October 1995 Aluminum Casting and Engineering Milwaukee, WI
Supervisor-Certified Inspection
Supervised 15 inspectors over two shifts
Insured all jobs met customer's specifications prior to shipment
Safety committee member
Assist Superintendent with special projects such as inventory.
June 1994-January 1995
Metallurgical Lab Technician
Maintained 13 aluminum furnaces for chemistries
Performed strength testing on green sand
Completed metallurgical mounts on aluminum samples
January 1993-June 1994 Miniature Precision Components Walworth, WI
Quality Control Technician
Insured Tier 2 suppliers provided control plans, process flow charts, and other
necessary requirements of auto industry
Prepared initial sample submissions to General Motors, Chrysler Corporation, and
Ford Motor Company
Performed quality inspections using surface plate, coordinate measuring machine,
optical comparitor and calipers
Aided Statistical Process Control Department with capability studies
EDUCATION
October 2009 Concordia University Mequon, WI
Master Business Administration
Major: Management
December 1994 Concordia University Mequon, WI
Bachelor of Arts
Major: Management
December 1992 Gateway Technical College Racine, WI
Associate Degree
Major: Industrial Engineering
SKILLS
Minitab, Word, Excel, Microsoft Office, Six Sigma, Black Belt, DMAIC,
Kepner-Tregoe, UL, TS16949, ISO 14001, Lean Manufacturing, Value Stream Mapping,
Power Point, M.B.A.
REFERENCES
Available upon request