THIRUMALAI KANNAN. R

+91-944**-***** // ab6w85@r.postjobfree.com

Product Design and Development Engineer

OBJECTIVE: Looking for a product design and development engineer position with an automotive company to design high-strength, stiffness, cost effective and lightweight design for vehicle components. Educational Qualification:

University / Institute Qualification Percentage

Madras University / Bharath Institute of Science

& Technology

B.E (Bachelor of Mechanical

Engineering)

60%

Technical Background

Area of Experience Years

Domain

Product Design and Development of Automotive

Vehicle components CAT Earth Moving Equipment’s,

CAT Dump trucks, CAT Backhoe loader and CAT Wheel

loaders and CAT Excavator. CAT Powertrain

components Engine Cylinder Head & Cylinder Block,

Industrial Hydraulic System components, Gear box

Assembly, Various Pump, Impeller and Valves.

Electronic Products Digital Energy meters and Vehicle tracking system, also documentation of DFMEA, DFA, DFM and DVP&R.

20+ Years

CAD

Pro/E Wildfire 5 Creo, Solid Works 2017, UG NX6,

Autodesk inventor 9 (Surface, part modelling,

Sheetmetal, assembly, drafting).

Enovia Team center / PDM, Windchill, PLM Smarteam

Brief Experience Summary:

Sr.

No.

Name of the Organization

Project

Duration

1

AXISCADES

Nov 2021 to Aug 2022

Design and Development of Automotive CAT

Vehicle various Components Design.

10 Months

2

TRIAD Software Pvt. Ltd,

May 2021 to July 2021

Design and Development of Automotive

semiconductor Design.

3 Month’s

3

National switchgears Pvt. Ltd

June 2020 to April 2021

Design and Development of Various Electrical

energy control applications

1 year

4

AIRFLOW equipment’s India Pvt.Ltd

Jan 2020 to May 2020

Design and Development of Industrial HAVC

System Design

5 Month’s

5

SREE KRISHNA POWER

Aug 2016 to Jan 2020

Design and Development of Automotive Body

structure and Hydraulic Excavator components.

3.6 Years

6

AXISCADES

June 2010 to June 2016

Design and Development – Various CAT Vehicle’s

components Design.

6.1 years

7

Omne Agate Systems Pvt. Ltd

June 2008 to May 2010

Design and Development of Electronic Products

Digital Energy meters and Vehicle tracking system. 2 years

8

Wilden India - Division of Dover

India Pvt. Ltd ) Sep 2006 to Mar 2008

Design and Development of Industrial Various

Hydraulic Components Design.

1.6 Years

9

Esquire Engineering Solutions

March 2002 to June 2006

2D to 3D Cad Conversions 4.3 years

SKILLS PROFILE:

Design &

Development

Having 20 years of Experience in Product Design and Development.

Experience in Automotive Vehicle components CAT Earth Moving Equipment’s, CAT Dump trucks, CAT Backhoe loader and CAT Wheel loaders and CAT Excavator. CAT Powertrain components Engine Cylinder Head & Cylinder Block, Industrial Hydraulic System components, Gear box Assembly, Various Pump, Impeller and Valves. Electronic Products Digital Energy meters and Vehicle tracking system.

Bench mark/ Concept design/ Innovation/idea/ Minimalist/optimization design

Excellent knowledge of 3D modeling and drafting, G&DT, Machining symbols, welding Symbols, Standardization, parametrization and Six Sigma.

Skilled in design- castings, sheet metal, injection molds, press tool & plastics.

Master Sections / sections study and creation, Feasibility Study.

Packaging Study and environment parts Study and positioning, clearance, fits interference check.

Surface feasibility study considering craftsmanship, design rules, gap and flush, and tooling considerations.

Good knowledge in PDM and (PLM) Product Life cycle.

Conducting Design Reviews, plan for DFMEA for the design.

Preparing Bill of material (BOM), releasing data in Team center, Support the part Development.

Good Communication, Team Management Skills and presentation skill. Experience / Work Summary (Name of Client / Project / Duration) Project I

Title Design and Development of Automotive CAT Vehicle various Components Design Period Nov 2021 to Aug 2022

Client/Organization Caterpillar Inc / AXISCADES Engineering Technologies Limited, Chennai Position Assistant Technical Manager

Responsibilities

Responsible for managing, coordinating and executing with Modeling & Detailing a team of 5 members for Caterpillar Products, Preparation of Manufacturing drawing and drawing QC of Parts, Sheet Metal components and CAD models and Assemblies, Drawing and Bill of Materials (BOM) Preparations and as per the CAT Standards from teams, Various designs Hydraulic Mining Shovel (HMS) and Hydraulic Component’s. Supplier interaction, Manufacturing and Tooling Feasibility check and modifications as per reviews.

Project II

Title

Design and Development of Automotive Semiconductor Manufacturing Machine Design

Period May 2021 to July 2021

Client/Organization TRIAD Software Pvt. Ltd, Chennai Position Team Leader

Responsibilities

Responsible for manage and co-ordinate with Modeling & Detailing team of Various projects & products of ASML, is semiconductor chips manufacturing..

Preparation of Manufacturing drawings using the Unigraphics NX for new design concept and 3D model development and 2D drawings of sheet metal components and CAD models and Assemblies of various products Bill of Materials (BOM) creation as per ASML Company Standards.

Project III

Title Design and Development of Various Electrical energy control applications Period June 2020 to April 2021

Client/Organization National switchgears Pvt. Ltd, Chennai Position Lead Engineer – Consultant Role

Responsibilities

Responsible for manage and co-ordinate with 3D-Modeling & Detailing a team of 3 members Sheet Metal enclosure’s & panels of NGR and CAD models and Assemblies, Drawing and Bill of Materials (BOM) creation of various products as per manufactured in accordance with relevant IEC, BS and NEMA Standards, using the Solid woks for Product concepts and AutoCAD for GA drawings Preparation of Manufacturing drawings and documentations.

Project IV

Title Design and Development of Industrial HAVC System Design Period Jan 2020 to May 2020

Client/Organization AIRFLOW equipment’s India Pvt.Ltd, Chennai Position Manager

Responsibilities

Responsible for manage and co-ordinate with Modeling & Detailing a team of 5-10 members for Various railways projects & products, Preparation of Manufacturing drawing and drawing QC of Parts, Sheet Metal components and CAD models and Assemblies, Drawing and Bill Of Materials (BOM) creation of various products as per Railway Standards. We are using the Solid woks for Product concepts, Create modeling, drafting, assembly and manufacturing drawing. Their major customers are ICF, RCF, MCF, Bombardier, Bangalore and Delhi Metro, Rites India. Project V

Title

Design & Development of Tipper Body structure & Hydraulic Excavator & Motor Grader components

Period Aug 2016 to Jan 2020

Client/Organization Sree Krishna Power Engineering & Consultancy Pvt. Ltd, Chennai Position Team Leader

Responsibilities

Successfully designed and developed New Product Development (NPD) of various fabricated tipper bodies regular production and prototypes for Askok Leyland’s 18, 20, 22 & 24 cum Box body and Rock body of 14, 16 & 19 cum, Daimler Bharat Benz’s 16 cum Box body and also Tata’s 18cum Box body, I was deputed at Polyhose Enterprise LLP.

Successfully designed and developed a new Motor Grader 585 for Lee Boy India Construction Equipment Pvt. Ltd. Its products are Motor Grader, Hydraulic Excavator and Backhoe Loader and various sub-systems like Front Axle Assembly, Front Dozer Attachment Assembly, Drawbar welding Assembly and Front Scarifies Assembly of new Motor Grader 585.

We are using the Solid woks for preparation of manufacturing and Assembly drawings as per ASME 14.5 / ANSI Standards with GD&T incorporated new design concept and 3D model development and 2D drawings. Project VI

Title Design and Development – Various CAT Vehicle’s components Design Period June 2010 to June 2016

Client/Organization Caterpillar Inc / AXISCADES Engineering Technologies Limited, Chennai Position Team Leader

Responsibilities

Successfully design and developed various sub-system of Backhoe loader, Wheel loaders, Dump trucks, Mining Equipment’s and industrial Engines. It is a world first & largest manufacturer of Earth Moving equipment’s. Casting and machining pistons conversion from 2D to 3D Modeling part, drawing and Detailing, GD&T symbols apply for manufacturing purpose by using Pro/E wildfire. Project VII

Title

Design and Development of Electronic Products Digital Energy meters and Vehicle tracking system

Period June 2008 to May 2010

Client/Organization Omne Agate Systems Pvt. Ltd, Chennai Position Sr. Design Engineer

Responsibilities

Successfully designed and developed New Product Development (NPD) of VTS Modems, Reverse Engineering, Preparation of Manufacturing and Assembly Drawing and Bill Of Materials (BOM) creation various Energy Meters and its child parts as per company Standards and various plastic, aluminum and Sheet Metal parts. We are using the Solid woks for CAD models and drawings for New Product concepts and manufacturing drawing. Making the prototype and checking for design validation and manufacturing..

Project VIII

Title Design and Development of Industrial Various Hydraulic Components Design Period Sep 2006 to Mar 2008

Client/Organization Wilden India - Division of Dover India Pvt. Ltd, Chennai Position Design Engineer

Responsibilities

Successfully designed and developed in Reverse Engineering, Checking, Preparation of Manufacturing and Assembly drawing as per ASME 14.5 / ANSI Standards with GD&T incorporated in Pulsation Dampeners, Surge Dampeners Casing, Typhoon Mixers & Gast Motors and various plastic and aluminum components. Casting and machining, pistons conversion from 2D to 3D Modeling part, drawing and detailing, GD&T symbols apply for manufacturing purpose by using Pro/E wildfire. Project IX

Title 2D to 3D Cad Conversions

Period March 2002 to June 2006

Client/Organization Esquire Engineering Solutions, Chennai Position CAD Engineer

Responsibilities

Involved in Sketching, Calculations, Modeling and drawing generation of various components like Gear Box Assembly (Casting & Fabricated), Oil Pump Casing, Impeller (Casting & Fabricated) & various loose parts used in Steel plant Industry. Pump casing and various Butterfly valves components and its child parts for Vizag Steel plant. We are using Pro-E wild fire for 3D models and 2D drawings, casting and machining pistons conversion from 2D to 3D Modeling part, drawing detailing, GD&T symbols apply for manufacturing purpose by using Pro/E wildfire. PERSONAL DETAILS

Date of Birth : 22-Nov-1975

Marital Status : Married

THIRUMALAI KANNAN. R Place: Chennai

Date:

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