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Engineer Mechanical

Parkland, FL
September 05, 2013

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Wayne Vernon

**** ** **** ***, ********, FL ***67 ( Mobile: 818-***-**** (

Mechanical Design, Project & Process Quality Engineer

I am offering years of engineering expertise in mechanical systems design

and analysis, high volume manufacturing process improvement and control,

microelectronics automated circuit assembly, circuit packaging thermal

analysis and microchip development. Used hand calculations and analysis

software for Finite Element Analysis of mechanical parts for stress,

thermal, and vibration response. Used statistical analysis software for

quality improvements in manufacturing. Very hands-on in troubleshoot

electromechanical system problems. Trained engineers and technicians. Wrote

technical manuals and whitepapers. Sign-off on $12M capital equipments.


Finite Element Analysis Modeling and CAD Machine Dynamics and Vibration

Fluid Flow Systems Design Microchip Lithography Process

Manufacturing Process Development & Statistical Process Controls

Improvement (SPC)

Certified in Lean Manufacturing Operations Quality Auditing

Professional Experience

Belcan Corporation, Palm Beach Gardens, FL

A global supplier of engineering services to a diverse spectrum of


Sr. Mechanical Design Engineer 2012 to Present

. Perform Simulation & Modeling on assemblies with ANSYS WB Static

Structural (for yield FoS) and Modal

. Create documentations for Machine Strength calculations for stress,

shear, moment, thread engagement

. Design parts and assemblies with Unigraphics NX and edited assemblies

to defined contact areas for ANSYS

. Use Microsoft Project to manage design projects and to support

negation with respect to cost and resources

. Earned course completion certificate in Siemen's Unigraphics/NX for

Experienced Users

IBM Watson Research Labs, Yorktown Heights, NY

Focuses on scientific exploratory research projects in search of

innovations that advances technology capabilities

Development Engineer (contract), 2011 to 2012

. Created recipes and determined parameters for ASML 193 microchip

lithography scanner for chip devices

. Completed experiments with TEL Track Act 8 on new UV polymer resist to

determine best yield parameter

. Used and edited Bio-Rad Q7 overlay recipe for new product overlay

measure and analyzed vector maps

. Created and edited critical dimensions (CD) measuring recipes on

VeraSEM 3D for metrology

. Backed-up engineers for ASML DUV/248nm sector, Gasonics Plasma Asher

reworks and Topcon SEM

Intel Corporation, Chandler/Phoenix, AZ

The world's largest and highest valued semiconductor computer chip maker

Process Quality Engineer, 2006- 2011

. Responsible for the startup, sustaining, continuous improvement,

excursion and output of Nikon scanners

. Evaluate microchips overlay and metrology results then made scanner

registration and dose corrections

. Investigated machine issues and process data log related SPC failures

and microchip quality out of control

. Design experiments (DOE) to improve quality and to troubleshoot the

root cause of equipment issues

. Wrote and optimized metrology overlay recipes for new and existing

products with alignment issues

. Review SPC charts across global factories and troubleshoot unmatched

parameters for copy exactly (CE!)

. Train engineers and technicians with analysis methods and software

tools used to evaluate system health

. Wrote Whitepapers to qualify lithography and metrology equipment for

precision high volume production

Teledyne Microelectronics Technologies, Los Angeles, CA

A leading supplier of microelectronics substrates assembly, and packaging


Microelectronics Packaging Engineer, 2003-2005

. Reviewed Thick and Thin film substrate layout against BOM and procure

passive components per tolerance

. Developed and controlled processes for wire bonding, flip chip, die

attach based for best yield

. Programmed pick and place machines for die attach on MCM, LGA, BGA,

Lead frame and SMT substrates

. Wrote technical documentations for product process flow and trained

technicians for automated assembly

. Designed tooling using AutoCAD (ASME Y14.5M), Pro/E Wildfire and used

ANSYS for thermal modeling

. Managed and completed cost analysis on commercial development hybrid

microelectronic projects

ASML, Wilton, CT

The world's leading provider of complex lithography systems for the

manufacturing of integrated microchip

Staff Engineer, 2001 -2002

. Traveled to customer sites worldwide and worked in a team environment

to install $5M microchip steppers

. Completed equipments systems integration and checks prior to

disassemble and shipping to customer

. Troubleshoot, tested, calibrated and assembled mechatronic modules of

microchip scanners at customer sites

. Executed electrical, mechanical and optical alignments and

calibrations to spec in cleanroom environment

. Verified then sign-off on equipment instillation and final systems

checks that met customer requirements

General Dynamics (Electric Boat Submarine Division), Groton, CT

Design, construction and lifecycle support of submarines for the U.S. Navy

Thermal Fluid Systems Engineer (DoD Secret Security Clearance position),


. Designed and performed transient & steady state analysis of pneumatic

and hydraulic systems

. Reviewed designs, presented proposals and reported findings to Naval

Sea Systems Command (NAVSEA)

. Engineered time critical escape systems - Logistic Escape Trunk (LET)

for Navy SSN774 Submarines

. Coordinated, designed and integrated Self- Contained Breathing

Apparatus (SCBA)

. Validated CATIA fluid system design post output flow analysis using

system component coefficient

. Backed up engineers for the Emergency Air Breathing system and

Internal Countermeasure Launcher

Web Developer

. Developed dynamic web sites for Intranet, using HTML, DHTML,


. Converted printed publications of different DTD's SGML instants to

HTML, using PERL

Southern Connecticut Gas Company, Orange, CT

A natural gas utility company that services southern Connecticut area

Project Engineer/ Management Trainee, 1995-1997

. Completed rotation engineer training in Engineering, Construction,

Plant Services and Marketing dept.

. Designed natural gas substations for city main pressure and flow rate

by using fluid dynamics analysis

. Supervised and inspected residential and commercial projects assigned

to contractors per state regulations

. Developed residential HVAC software by using Visual Basics and Heat

Transfer and Fluid flow analysis

. Supervised and maintain instrumentations for safe operation of

Liquefied Natural Gas (LNG) facility

Computer Skills

Operating Systems: Windows 7, UNIX, VAX/OpenVMS, DOS, Mac, Linux

Programming: C/C++, Excel Visual Basic, MATLAB R14, Mathcad

15.0,, LabVIEW, Perl, FORTRAN, HTML,

JavaScript, SQL

Software: MS Office, ANSYS Workbench, NX/ Unigraphics, SolidWorks, MS

Project, AutoCAD, Pro/E Wildfire, MSC Nastran, JMP, PSpice

Education & Credentials

Polytechnic Institute of New York University

Master of Science in Mechanical Engineering, 05/2001

. Concentration - System Dynamics, FEA, Digital Control and Fluid

Thermal Sciences

University of Bridgeport, Connecticut

Bachelor of Science in Mathematics, 05/1997

Bachelor of Science in Mechanical Engineering, 05/1995

. Society of American Military Engineers #1 Scholarship

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