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Leadership, Team building, Coaching, P&L management, communication

Location:
Painesville, OH
Posted:
September 04, 2013

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Resume:

Paul H. Harper

**** *. ********* **, *******, OH 44077

440-***-****

**********@*****.***

www.linkedin.com/in/paulhharper

PLANT MANAGEMENT

Process Reengineering / Quality Assurance / Team Leadership

Highly accomplished Plant Management / Operations Management Professional

with a track record of successful strategic and tactical leadership for

manufacturing. Results-oriented, decisive leader with proven success in

concept-to-execution and turnaround. Expertise in managing organizational

change to achieve maximum results. Track record for devising and

implementing continuous process improvements to minimize waste and reduce

costs, while maximizing quality and yield. Possesses a steadfast commitment

to excellence with highly effective planning, organizational and

communication skills. Specific areas of expertise in the following:

Collaborative / Innovative Leader Cost Reduction / Avoidance

Strategic Planning / Implementation Customer Service

P&L Accountability Resource Allocations

Lean Manufacturing Team Building

Process Improvement Training / Mentoring

Quality Assurance Project Management

Problem Solving Policy / Procedural Development

PROFESSIONAL EXPERIENCE

Automated Packaging Systems, Streetsboro, OH 2011 -

2013

A world leader in designing and manufacturing bag and protective packaging

systems.

Extrusion and Printing Press Manager

Responsible for all functions of the Streetsboro Plastics Operations.

Managed operational and capital budgets exceeding $6M. Managed two

supervisors, thirty-five non-exempt employees, two maintenance technicians,

and one shipping / receiving clerk.

. Spearheaded the start-up of a new facility, including capital

acquisitions, ERP implementation, ISO certification, American Institute

of Bakers (AIB) certification, and implementation / creation of HR,

safety, and quality policies.

. Established operational policies and process improvements to ensure

superior quality and outstanding output, achieving the following results:

o Extrusion department scrap rate reduced from 15% to 7%.

o Extrusion department uptime % increased from 85% to 95%.

o Extrusion department PPH (pounds per hour) increased from 1,100 PPH to

1,600 PPH.

o Zero customer complaints.

o Print department FPM (feet per minute) increased from 500 FPM to 650

FPM.

o Maintained < .25% target for returns vs. pounds shipped for two years.

o Maintained < 30 minute / set-up average for two years.

. Designed and implemented coaching and training programs to develop staff

and improve overall performance.

. Ensured strict adherence to safety and quality control procedures,

achieving 295 days without an OSHA recordable injury and maintaining Dart

rate below industry standard for 18 months.

Avery Dennison, Mentor and Concord, OH 1997 - 2011

A world leader in pressure sensitive solutions for the labeling needs of a

wide variety of customers and industries.

Avery Dennison (continued)

Global Business and Application Consultant Manager 2010 - 2011

Developed and managed Global Business and Application Consultant Team with

12 direct reports, providing preorder support, including product

recommendations, pricing, and problem solving.

. Provided clear goals, strategies, and initiatives that drove necessary

change to ensure achievement of divisional, financial, and non-financial

metrics.

. Implemented up-sale procedure to grow sales revenue for smaller customers

by more than $500,000 / year.

. Developed cross-training program to increase bench strength within the

department.

Application Consultant 2007 - 2010

Provided technical support for eight strategic accounts and 47 regional

accounts.

. Created pricing for pressure sensitive labels and mix / match product

management.

. Performed application assessment based on interaction with customers.

. Provided product recommendations based on customers' applications.

. Uncovered customer needs / new opportunities by performing detailed needs

analysis with customers.

. Improved customer satisfaction rating for territory from 3 to 4.5 on a 1-

5 scale. This was accomplished through excellent customer service,

including fast response times to customers' needs, timely follow-up,

accurate product recommendations, and empathy toward customers'

frustrations.

Process Technician, Concord, OH 2004 - 2007

Managed Standard Operating Condition (SOC) system for two co-extrusion film

lines.

. Coordinated research and development trials for co-extrusion lines and

product scale-up initiatives.

. Partnered with Quality Group to ensure customer CTQs (critical to

quality) were met.

. Provided resolution of customer complaints, including data collection,

resolution initiatives, and corrective actions.

. Participated in Six Sigma and ELS project identification and

implementation.

. Led start-up of a new plastic recycling machine, including operators,

developing standard operating conditions, and inventory management.

Shift Team Leader, Concord, OH 1997 - 2004

Responsible for safety, quality, and productivity for eight direct reports

and two co-extrusion lines.

. Completed ten GreenBelt projects in two years, saving the division

$500,000.

. Played an integral role in lowering cleaning shutdowns from 1.5 hours to

30 minutes, using Lean Manufacturing tools.

. Performed administrative duties, including payroll, incident / safety

reports, daily production reports, and quality corrective actions.

EDUCATION

Bachelor of Business Administration (BBA), Hiram College, Hiram, OH

PROFESSIONAL DEVELOPMENT

Six Sigma Greenbelt

Enterprise Lean Sigma (ELS)

Lean Manufacturing

Statistical Process Control (SPC)

Avery Dennison, Painesville, OH

Food Defense Coordinator (FDC) Training, American Institute of Bakers

Online Program

American Institute of Bakers (AIB) Certification, Automated Packaging

Systems, Streetsboro, OH



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