Engineer Quality
Resume:
To
Manager, Human Resources
Sub: Quality Engineer
Dear Sir or Madam
I wish to submit my resume for the Quality Engineer position as
advertised for your organization.
I strongly believe that I can utilize my Quality Engineering skills which I
have developed through my past experience and education to make a valuable
contribution to your company.
I have over 10 (ten) years of extensive experience in the following areas:
. Manufacturing operations and quality management / engineering in
manufacturing and automotive industry leading the quality assurance
functions in the field of stamping, welding and modular assembly.
. Strong leadership skills with a proven track record of change
management. Results-driven leadership with excellent analytical,
planning, problem solving, creative and innovative skills. Effective
motivator of teams to achieve strategic targeted goals.
. Effectively dealing with customer complaints, and Six Sigma Projects
for breakthrough
. Extremely accurate, detailed, logical, organized, reliable, and timely
with strong integrity.
. Sound knowledge in Process Mapping, FMEA, Fishbone and Root Cause
Analysis (8D)
. Experience using MS Office (Excel, Word, PowerPoint), MS Visio, MS
Project & Minitab-16
. Product/Process/Plant Reliability Analysis, Quality Auditing, testing
and commissioning.
I have extensive knowledge and application with the following Six Sigma and
Quality standards:AS9100,TS16949, QS9000, ISO 9001, ISO 14001, SPC, APQP,
MSA, FMEA, PPAP, GD&T, CMM, QSB (Quality System Basics) : DMAIC and DFSS.
I have been successful in my previous endeavors because of my strong
commitment, working well with people, and striving to provide my employer
with exceptional effort and dedication. I have never backed down from a
challenge and I know that if given the opportunity, I would be a definite
asset to your organization.
I look forward to meeting with you at your earliest convenience.
Sincerely,
Prasanta Das
PROFESSIONAL PROFILE
Quality-Reliability Engineer/Continuous Improvement/Six Sigma Black
Belt/Project Management
. Over ten (10) years proven experience working with ISO 9001-ISO9004,
AS9000, QS9000, TS16949, Quality management and systems in certified
facilities.
. Experienced organizing and leading Kaizen Teams to effect process
improvement in manufacturing plants
. Project management skills in the field of new product launch and
engineering changes of existing product.
. Excellent knowledge in applying continuous improvement techniques and
analytical tools such as lean. manufacturing, Six Sigma (DMAIC) and
SPC to achieve improvement business results.
. Commitment to continuous improvement with a high degree of motivation
and drive.
. Proficient in TQM, SPC, PPAP, APQP, FMEA, GD&T, MSA, DOE, WHMIS and
QSB.
. Sound knowledge in Process Mapping, FMEA, Fishbone and Root Cause
Analysis (8D)
. Experienced deploying LEAN concepts and tools used for Continuous
Improvement
. Working knowledge of MS Office, MS Project and AutoCAD 2009, Minitab-
14, SAP MM and Microsoft Access.
. Excellent prioritization and time management skills to complete
assigned job on time autonomously as well as through coordinated team
work.
Professional Membership / Certifications
Licensed Professional Engineer in the Province of Ontario (PEO)
Member - American Society of Quality (ASQ)
Certified Quality Engineer
- Certified Six Sigma Black Belt (ASQ)
- Certified Reliability Engineer (ASQ)
- Certified Quality Auditor (ASQ)
Member - Project Management Institute -
Certified Project Management Professional (PMP)
Professional Experience
Quality Engineer Jun'12 -
Still Now
A's Precision Machining Ltd.
6320 Shawson Dr., Mississauga, ON
. Assisted in the preparation of Registration Audits
. Assisted to develop Quality Manuals, procedures & Work Instructions
. Performed Internal auditing as per audit schedule
. Developed & implemented SOP and control chart for manufacturing
processes.
. Performed 8D's, 5 Whys report to close out customer and internal
CARs.
. Prepared PPAP for new product
. Working as a APQP team member
. Analyzed SPC data (Histogram, Run chart, capability studies (cp, cpk)
for process improvement
Quality Engineering Specialist ( On contract- 6 Month)
Nov'11 - Apr' 12
Tubular Steel Inc. Scarborough, ON
. Prepared and Submission of PPAP for validation purpose
. Prepared First Response Report, Quality Alert, 8D Report, Quality
cost analysis report
. Assisted to find out the root cause of product failure
. Assisted to develop APQP, work instruction and procedure
. Evaluated, processed and assisted to close out CARs
. Evaluated destructive and non destructive testing of steel pipe and
metal sheet as per ASTM specification
. Analyzed SPC data (Histogram, Run Chart, X bar - R chart, Capability
Studies (Cp, Cpk) and assisted in improving manufacturing process
capability
Quality & Process Improvement Engineer (on Contract)
Jan' 10 - Oct'11
Magna Closures, Dortec, Bradford, ON,
. Develop PPAP, Quality Alert, 8D Report, Root Cause analysis of
Product and Process
. Assisted to develop APQP, work instruction and procedures
. Evaluated, processed and assisted to close out CARs
. Created value stream map to eliminate MUDA in system
. Created SOP within assembly area for use in process improvement
. Created approved process documentation for every process assembly in
manufacturing facility
. Participated in continuous improvement project such as Six- Sigma and
Lean Manufacturing
Quality Engineering Supervisor & Process Improvement Specialist
Jan'05 - Oct '09 Kobay -
Enstel Manufacturing Ltd.
Kobay Enstel Limited is a Scarborough, Ontario-based manufacturer of
automotive stampings and sub assemblies.
. Investigated product / process quality issues and developed and
initiated preventative and/or corrective actions.
. Analyzed SPC data (Histogram, Run Chart, X bar - R chart,
Capability Studies (Cp, Cpk) and assisted in improving
manufacturing process capability
. Reviewed all Geometric Dimensioning & Tolerancing (GD &T),
Significant characteristic (SC) and Key Product Characteristic
(KPC) with customers on new programs to address any/all quality
issues. Participated in continuous improvement projects
. Implemented Six Sigma DMAIC and Lean methodologies for Process
Improvement
. Analyze field test and in-house test data to perform failure rate
analysis as well as prediction of reliability of components &
system
. Estimated the down time of all machineries related to the process
and find out the root cause of the down time and find out the
solution to increase the efficiency
. Analyzed statistical data used to monitor quality performance to
ensure customer requirements are met, as well as perform hypothesis
testing.
. Acted as a facilitator, initiated process improvement with
corrective/preventive actions as required and verified
effectiveness of the corrective actions taken (8D's and TIR's
activities).
. Conducted process capability, gauge repeatability, reliability
studies and DOE's on manufacturing equipment and processes.
. Maintained good relationships and liaison with external customers
and suppliers on Quality related matters.
. Worked with Purchasing to conduct external audits, initial
production run (SOP) verification and witness testing at Suppliers'
facilities global.
. Coordinated of Suppliers/ Customer new product launches,
engineering changes and quality plans.
Accomplishment: Successfully completed a Six Sigma Project within the time
frame of 6 months, reducing the welding (resistance weld) failure rate from
5% to 0%
Quality Engineer
Jan' 01 - Nov'04 Ajax
Precision Mfg. Ltd, Mississauga
. Maintained quality and environmental management systems to comply
with ISO/TS16949 and ISO14001 standards.
. Plan, set goals and objectives and provide day-to-day leadership to
Quality Assurance Team.
. Facilitates cross-functional quality improvement teams to drive
quality improvements across the organization (5s requirements, QSB
quality tools, RPN reduction and Continuous Improvement
methodology).
. Participated in APQP, continuous improvement and Six-Sigma
activities.
. Experienced in Predictive Maintenance and Reliability Centered
Maintenance
. Conducted internal audits, coordinated registration, surveillance
and compliance audits.
. Assess the effectiveness of the quality system through on-going
product, process and activity audits; recommend change to the
systems where the systems are not effective.
. Monitor the Cost of Quality to determine customer satisfaction and
organizational profit.
. Customer and supplier liaison-problem resolution, surveys and
certifications.
. Implements continuous improvement tools with goal of achieving
world-class quality
EDUCATION
Bangladesh University of Engineering and Technology
Bachelor of Engineering (Mechanical) - BUET
(Degree Confirmed by University of Toronto)
Bachelor of Computer Science - York University, Toronto, ON
TORONTO COLLEGE OF TECHNOLOGY - SAP MM
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