Project Quality Control
Resume:
Ganesh Patil Flat No-A/**,
V.S. Residency, Phone- +91-989*******
KantePuram chauk, NaviSanghvi ********@*****.**.**
Pune-411027,India
Career Objective
To pursue career in the field of Project Execution and Management, seek
challenges and opportunities to make productive contribution through my
talent, knowledge and skills.
Currently at: Praj Industries Limited, Pune (www.praj.net)
Since: July 2005
Assistance General Manager (Automation, Quality Control & International
Site Execution)
Company Profile:
V A Public limited, Process technology & EPC company strongly focus on
Project of Ethanol, Distillery and Brewery and allied waste water
treatment and supplier of turnkey projects for automated- world class
plants having more than 300 references in 30 countries.
Job Profile & Responsibilities:
A. Lead a group of planners and engineers for Project Planning, Scheduling
and Monitoring and controlling of engineering and project management
activities for various projects. Looking after Quality Control,
International Site Execution and
V Experience in the execution of EPC or turnkey projects related to the
Fuel Ethanol, ETP, WTP with both design and site experience.
V Experience on DCS, PLC, F&G system, field instruments, Specialized
Instrumentation.
V Experience of field instruments, control systems and construction
engineering.
V Experience of working as a lead, Further responsibilities include
manpower planning, schedule control, control of BOQ and of cost with
respect to new proposal, identification of technical risks, mitigation
plans and overall coordination.
V Conduct site survey.
V Prepare specifications as per Project requirements.
V Vendor Bid Evaluations and Vendor Data Review
V Conduct Kick off Meetings.
V Responsible for correctness of work any assigned subordinate.
V APS (Automatic Plant Start-Up & Shutdown Diagram) Sequence.
V Design I/O Database, Plant Control System Configuration drawing.
V Design Control Logic & Closed Loop Diagram for all system of BOP.
V Design layout of plant control rooms, panel arrangements etc.
V Trouble shooting for Commissioning, technical assistance & Plant
Operation when required.
V Manage project budget, resource allocation and day-to-day operational
aspects.
V Develop relationships with customer's personnel that foster long term
business ties.
V Work diligently with lead engineers for effective delivery of
projects. Provide direction & support to the project team at onsite.
V Plan and schedule project timelines and track project deliverables
using appropriate tools.
V Ensure project deliverables meet customer's quality standard/s and
project contract requirements.
V Oversee quality control throughout the project life cycle. Minimize
exposure and risk/s on project.
V Develop and implement recovery / mitigation plans for unanticipated
eventualities.
V Ensure project documents are complete, current, and stored
appropriately.
V Development of the process control and automation plan considering the
contractual and operational conditions and its cost estimate during
the bidding phase.
V Planning of the functional parameters for control and operation of
process plants
Commissioning of all instrument and process control equipment and
support of startup activities for process plants.
V To Design, implement and test a wide range of I/O (HART, Modbus, FF,
Profibus etc), basic control functions, interlocks, sequences,
operator interface and other control components on DCS and PLC.
V Project control functions to document according to formats specified
in standard templates (FDS).
V Prepares simulations, test scenarios, test documentation, and
participates in customer Factory Acceptance Tests.
V Actively participates in project meetings, site visits and/or
startups.
V Well aware of industry standards and practices (e.g., ISA standards)
that apply to control system design.
V Compiles data and prepares reports for various activities such as
customer proposals, FEED studies, project design documents, FAT and
SAT procedures etc.
Software Development for Process Plants.
V Software Development for-Yokogawa DCS System(CS-3000, CS-1000), Centum
VP (For industry Automation)
V Preparation of Design basis for software development.
V Preparation of project schedule based on input, type of scheme,
conditions.
V IO assignment.
V Preparation of logic as per control philosophy, testing (simulation of
developed software).
V Excellent knowledge in creating the basics requirements for software
design (like URS, Functional Specifications...etc) and Software Design
Specifications (SDS) for process industry.
V Defining and supervision of software modules according to ISA S88
standard including HMI programming.
V Supervise of FAT & SAT tests execution, commissioning of Process
Automation software &hardware.
B. Detailed Engineering (Design)
V Preparation of Design basis and Micro activity schedule.
V Preparation of Instruments List & control schemes.
V Preparation of control scheme and philosophy as per process/client
requirement.
V Preparation of technical specifications (Enquiry) of the instruments
as per process data sheets and as per P&ID.
V Selection of Vendors for the instruments.
V Sizing & Calculation of field instruments.
V Preparation of order specifications of the instruments with respect to
the vendor calculations.
V Preparation of cable schedule and cable tray routing fixation with
respect to G.A. drawings.
V Inspection of control system as well as critical instruments including
FAT.
V Preparation of hookup drawings & operation & maintenance manual.
V Review of Technical BID documents.
C. Commissioning
V Pre-commissioning checks as per P&ID.
V Project Co-Ordination (E&I) & commissioning.
V Loop check with respect to PLC/SCADA/DCS
V Loop Checking Activities
V Site Acceptance Test .SAT
V Plant start up.
V Troubleshooting of PLC/DCS as well as field instruments.
V Plant stabilization.
V Operator training.
V Plant handovering (Electrical & Instrumentation)
D. Quality Control
V Carried out Inspection activities for E&I items.
V Preparation and approval of ITP/QAP.
V Preparation of Inspection reports, checking of MTC, TC, Calibration
reports.
V Checking of E&I items as per Design specification.
V Issuing of ITP/QAP to vendors and clients for their approval.
. GHARDA CHEMPCALS LTD. (Nov-2004 to June-2005)
Plot no B-27/29 MIDC Dombivali
Company Profile:
V An ISO-9001:2000 &14001:1996 Company manufacturing of Agro Chemical
Products, Which utilizes Yokogawa CS1000, Allen Bradely(5/04,5/25,SLC-
500) & koyodirect 405 ex PLCs
Job Profile & Responsibilities:
V Working as Engineer Instrumentation Design and reporting to Manager
Instrumentation.
A. Detailed Engineering (Design):
V Preparation of data sheets for field instruments.
V Loop and Hook-up diagrams for new projects.
V Checking of sizing sheets and selection of instruments.
V Project execution, installation and commissioning of new
Instruments.
B. Maintenance
V Preventive/ predictive maintenance.
V Daily maintenance activities and shut down jobs.
V Handling of instruments like Smart Transmitters of Rosemount,
Yokogawa, E&H, Online PH meter (Bela, Indion, Yokogawa, GLI),
Conductivity meter (Yokogawa, Rosemount), Radar for level application
(E&H, Vega), Mass flow meters (Rosemount), Vortex flow meter
(Rosemount, E&H), configuration of all smart transmitters with HART
of Rosemount make, maintenance of all kinds of control valves etc.
. ACMECHEM PRIVATE LIMITED (01 April 2001 to 5th Nov 2004)
Plot no. - 412, G.I.D.C. PANOLI DIST-BHARUCH
Company Profile:
V An ISO-9001:2000 &14001:1996 Company manufacturing of Various Rubber
Chemical Products, Which utilizes Microverse Automations. DCS System
and SCADA system.
Job Profile & Responsibilities:
V Working as a INCHARGE INSTRUMENTATION and reporting to G.M. Technical.
A. Maintenance & Project:
V Liaising with outside agencies for official jobs.
V Spare Management & Inventory control.
V Ordering and Overall supervision on men & machines for high
Productivity.
V Selection of instruments as per Requirements.
V Troubleshooting & Preventive Maintenance, Break down Maintenance & its
Analysis in Existing instrumentation Supervision of online & Shutdown
Maintenance,
V Modifications or preparation of Logic in DCS.
V Implementation ISO 9001(QMS) &14001(EMS) Procedure Documentation.
V Preparation of instrument datasheet, Material requisition, P&IDs, Hook
up Diagrams, Interconnection diagram, interlocks, functional logic
diagram.Erection & Commissioning of Instrumentation for Expansion
Project,
V Familiar with international codes & standards,
V Troubleshooting & maintenance of EPABX & Telephones System, Weighing
Balance.
Extra Activities:
V Selected for Astt. Management Representative for Quality Management
System & Environment Management System. Also phase surveillance audit
by DNV in june-04.
. FICOM ORGANICS LTD. (12th Aug. 2000 to March 2001)
Plot no. - 3204, G.I.D.C., Ankles war. - 2.
Company Profile:
V Agro Chemical Products manufacturing. Plant, which is semi-Automated
one. With microprocessor based single loop PID controllers (Make
-Yokogava, Siemens & Honeywell) For Individual loops.
Job Profile & Responsibilities:
V Working as a Officer Instrumentation & Directly Reporting to manager
engineering.
A. Maintenance:
V Maintenance of existing inst., management of workforce. Erection &
Commissioning of inst. For expansion Project. PID controllers
Honeywell & siemens Electromagnetic flow meter, Nitrogen Plant
(PSA) Boiler, VAHP (make -Thermax), Brine Compressors, D. G. Sets
(750& 500 KVA), Panel Maintenance & Trouble shooting, Maintenance of
Weighing Balance (Make-Libra, Mettelor teledo).
. Murablack India Ltd. (Aug. 1996 to Sept. 2000.)
F-13, M.I.D.C., Tarapur.
Company Profile:
V A carbon black manufacturing plant, which supplies carbon black to
major tyre companies. The plant is fully Automated one which
utilizes a Honeywell TDC - 3000
Job Profile & Responsibilities:
V Worked as a Jr. Officer Instrumentation, Reporting to Manager
Instrumentation.
V Experience in many imported instruments like Eckard, Samson, Dembla,
Prestige control valves, High Temperature Sensors of German
manufactures, Analysers of Eurox - Pewatron.Durag flame Monitor's, LBE
Ignition Systems, Transmitters (D.P., Flow,Temp. Level) make ABB,
Honeywell Taylor, Rosemount, E& PCB Based relay interlocks, Siemens
PLC's, Vortex Flow meters, Anubar, Flow Compensation, Electronics &
Host of other sophisticated instruments & world Class Calibration &
test equipment's.Experienced in using SMART & hart type Hand Held
Terminal (H.H.T.) for configuration of SMART type Transmitters
such as ABB & Siemens
V Trouble shooting in Existing instrumentation Supervision of
online & shutdown Maintenance.
V Commissioning of instrumentation for expansion project.
V Troubleshooting & maintenance of EPABX & Telephones System.
. POWER STATION BHUSAVAL from July 1995 to July 1996 as a
Trainee Engineer.
Achievements:
V Handled more than 30 projects in abroad. With detailed engineering and
commissioning assistance of Instrumentation for various capacities.
V Adopted & successfully implemented new technologies of Instrumentation
(Control system/ field Instrumentation) in our projects.
V Successfully configured communication of DCS over Modbus for Smart MCC.
Academics
Diploma in Instrumentation from Bombay Technical Board passed with 65% in
May1995.
BE Instrumentation from North Maharashtra University with first class
65.33%.
Overseas Projects Handled
V Completed Software development and FAT, Commissioning for JGC
Philippines in 2012.
V Completed Software development and commissioning of KKA Thailand
Boploy Project in 2010-11.
V Successfully independently completed software development, and
commissioning of control system including field instrumentation at
Nicaragua Sugar Estate, Central Americas in 2008-09.
V Completed CNT wine and liquor Co/ Ltd, Thailand project 75 KLPD x
2Nos. (Design) plant is located at Tha mang in Oct 2007.
V Completed Gasohol De El Salvador near Sansalvador, Central America,
Fuel Ethanol project 320 KLPD x 2Nos. (Design) plant is located at
Accajutala, El Salvador in 2007.
V Detailed Engineering and commissioning assistance of Instrumentation
for 250000 LPD Distillery at Thai Sugar distillery near Bangkok,
Thailand
V Completed Thai Sugar distillery in Thailand, Fuel Ethanol project 106
KLPD (Design) plant in 2006.
V Detailed Engineering and commissioning assistance of Instrumentation
for 110 KLPD Distillery at TSK in Osaka, Japan project as a Sr.
Project Engineer.
V Completed CSR distillery sarina near MacKay, Fuel Ethanol project 106
KLPD (Design) plant is located at Sarina, Australia in 2006.
V Detailed Engineering and commissioning assistance of Instrumentation
for 250000 LPD Distillery at Ingenio Manuelita S.A., Colombia.
DCS & PLC Systems Handled
V Yokogawa : CS-1000, CS3000 and CentumVP.
V Allen Bradley :- RS Logix &Linx,SCADA (Rs View 32)-Panel Viewer
Personal
Date of Birth 21st March 1974
Father's Name Bhaidas Manik Patil
Marital Status Married
Languages Known English, Hindi, Marathi, Gujarathi, Spanish
Passport details
Passport no. Z2557239
Date of Expiry: 31/01/2023
Other
Present CTC 15 Lacs per Annum
Expected CTC 17 Lakh PA
Valid Visas
Valid US H1visa for 10 year's.
Total Experience
17 Years
Date: June, 2013 (Ganesh
Patil)
Work Experience
Previous Employer
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