Plant Process
Resume:
Muhammad Sohail Ghaffar
House # H-** Township,area B,
Fauji Fertilizer Company Limited
Plant Site Goth Machhii, Sadiq Abad
District Rahim Yar Khan, Pakistan.
Cell:
Email:
**********@*****.***
PERSONAL BIO DATA
Father's Name ABDUL GHAFFAR
Postal Address H-52, Area B township Fauji Fertilizer
Company Ltd. Goth Machhi, 64450 Sadiq Abad,
District Rahimyar Khan.
QUALIFICATION
S. S. C. (Science) 77.30 % BISE D.G Khan
D.A.E (PETROLEUM) 75.74 % PBTE Lahore
OBJECTIVE :
Being a committed team player, want to be a part of a renowned organization, to
contribute towards the growth of the Organization, based on my skills and to
further my personal capabilities by learning from the new exposure within the
structured framework of the organization
PROFESSIONAL EXPERIENCE ( 06 Years )
FFC Apprenticeship as "Chemical Plant Operator" from a renowned
April 2008 to Ammonia / Urea complex.
till date Currently I am working on Ammonia Plant (1100 MT/day)
facilitated with DCS (TDC-3000) system and PLC (Triconex) system.
Achievements I was awarded with "Merit Certificate" in PETROLEUM technology
from PBTE Lahore.
ACIDIC GAS PURIFICATION SECTION
AMINE SECTION:
CO2 is absorbed into activated METHYLE DI ETHANOL AMINE solution
containing, 45% MDEA, 05% Piperazine balanced with Water (DMW).
This section is removing about 32000 NMC Carbon dioxide gas per hour.
CO2 ABSORPTION COLOUMN:
Counter current absorption is in a packed tower containing 05 beds of CS rings
Unit has two FLASH VESSELS.
High Pressure Flash Drum: Absorbed inert gases (Hydrogen and Nitrogen) are
flashed out and recycled to absorber.
Low Pressure Flash Drum: Carbon dioxide flashed out and sent to urea section.
CARBON DIOXIDE STRIPPER:
Semi lean solution is regenerated into lean solution.
LOW PRESSURE STEAM BOILER:
To recover heat from Process gas while LP steam is used in process condensate
stripper.
MDEA REBOILER:
Recovering heat from PG and heat input to Carbon dioxide stripper.
MDEA PUMPS:
Heavy duty CENTRIFUGAL PUMPS.
METHANATION:
CO/CO2 converts into CH4 in presence of Ni Based catalyst
POSITIVE DISPLASEMENT COMPRESSOR:
Double acting double stage PD compressor which handles inert gases (N2 & H2)
from HP flash vessel. Total capacity is 1824NMC/HR.
COMPRESSION UNIT:
AIR COMPRESSOR:
Four Stages centrifugal compressor with horizontal (split) casing having capacity
of 40000 nmc/hr, taking suction from atmosphere to discharge 40 kg/cm2 pressure.
The compressor is driven by HS Turbine designed with induction and condensing
facility and absorbed power of 8.425 MW.
SYNTHESIS GAS COMPRESSOR:
Four Stages centrifugal compressor with vertical (split) casings having capacity
of 535000 nmc/hr taking suction from 26kg/ kg/cm2 delivered to Ammonia
Converter at 150 kg/cm2 pressure. Compressor is driven by KS turbine
designed with extraction and condensing facility and absorbed power of 13.98 MW.
AMMONIA GAS COMPRESSOR :
Two Stages centrifugal compressor with horizontal (split) casing having capacity
of 42000nmc/hr, taking suction from 2.0 kg/cm2 to discharge 17 kg/cm2 pressure.
The compressor is driven by HS Turbine designed with condensing facility
and absorbed power of 3.3 MW.
AMMONIA SYNTHESIS AND REFRIGERATION UNIT:
This section includes RADIAL FLOW type AMMONIA CONVERTER (S-200 Series)
with design pressure of 158 kg/cm2. Ammonia Production 1100 MeT/day.
From Synthesis loop 23500 Nmc/hr purges shifted to ARU &HRU.
Unit includes Refrigeration Loop Chillers, Compressor, Condensers & Accumulator.
AMMONIA RECOVERY UNIT :
This unit includes Absorbers and distillation Column with design pressure of
94 kg/cm2 recovering 30 MT/day of Ammonia from purge gas.
HYDROGEN RECOVERY UNIT (Cryogenic Process) :
This unit is designed by LINDE Germany recovering 14000 Nmc/hr
pure Hydrogen by Cryogenic Process.
This unit is designed at 94 kg/cm2, -187 C pressure and temperature.
TURN AROUND EXPERIENCE:
Experienced three turnarounds and many shutdowns with exposure of Compressors,
Turbines, Columns, Exchangers, Vessels.& Pumps.
OVER ALL JOB SCOPE:
Monitoring & controlling parameters in defined limits during normal operation
Trouble shooting routine operational parameters & safe emergency handling.
Safe chemical handling.
Smooth start up & shut down activities of post assigned.
SAFETY TRAINING:
I have attended following safety trainings,
Fire Fighting (Wet Drill).
AMMONIA disaster emergency handling plan.
Confined Space Entry.
Plant Emergency Handling.
Scot Air Pack training.
Work Permit Procedures.
SKILL IMPROVEMENT COURSES:
I have attended following skill improvement courses,
Absorption & Distillation.
Process control and Instrumentations.
Centrifugal Pumps & Compressors.
Positive displacement pumps & Compressors.
Steam Turbines.
Heat Exchangers.
Study of P& ID's.
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