Thomas H. Scott
Union, MO **084
Cell: 405-***-**** - Email: ******@*******.***
QUALIFICATION SUMMARY
Operations executive with a proven record of success in improving profit
margins through extensive purchasing and production management experience.
Flexible, customer focused, committed to continuous process improvement,
performance excellence and meeting challenging business goals. Recognized
for developing high quality deliverables, planning and organization.
Respected by peers, customers and vendors.
Demonstrated achievements in:
Operations Management Materials management
Lean Manufacturing Design and development
Production scheduling Solving business
problems
PROFESSIONAL EXPERIENCE AND SELECTED ACCOMPLISHMENTS
AMERICAN PLASTICS GROUP, Union, MO
2009 to 6/2013
American Plastics Group is a privately held plastics injection molding
company that employs 150 people and is recognized for its focus on
excellence, innovative and quality products and on time deliveries.
Vice President of Operations
Total responsibility for maximizing revenue growth and profitability,
providing strategic direction, guidance and day to day leadership of the
organization.
Major Accomplishments:
. Strengthened the management team through coaching and joint problem
solving that resulted in organizational growth.
. Initiated plant redesign and layout resulting in improved product
flow, which increased capacity by 100%.
. Increased net profitability by 25%, by eliminating waste in both
materials and labor.
. Reduced raw materials and finished goods inventories and increased
inventory turns resulting in improved cash flow.
. Initiated a preventive maintenance program, which helped improve
unscheduled downtime resulting in capacity improvements.
. Improved raw materials purchasing through forecast leveraging.
TRECE, Adair, OK
2008
Trece is a privately held pheromone and kairomone base product company that
is the leader in the industry and the "First" to commercialize insect
monitoring.
Plant Manager
Responsible for maximizing manufacturing and assembly departments
throughput.
Major Accomplishments:
. Strengthened the supervisor team through training in problem solving
techniques and regular coaching, resulting in improved processes.
. Implemented one-piece flow on the bottle line that resulted in 100%
capacity improvement.
. Initiated plant redesign and layout that resulted in the following:
o Glue line capacity improvement of 300%
o Unit cost improvement of 35%
o Lead time improvement of 50%
o Overall plant throughput improvement of 230%
NAMPAC, Bryan, TX
2007
Nampac is an open head pail and tight head container plastics manufacturer,
who is a division of BWAY Corporation that is a world leader in packaging
innovation.
Plant Manager
Total responsibility for maximizing the plant P&L through strategic
planning and team building of the operation.
Major Accomplishments:
. Restructured and improved operations team for better response to
waste, quality and unscheduled downtime that resulted in improved
EBITDA of $1M in first 6 months.
. Initiated a hold for release program for raw materials vendors that
resulted in improved lead times and decreased in house inventory.
. Implemented a 24-hour positive release program for product produced
that resulted in internal quality improvement and a 68% improvement of
customer complaints.
. Initiated a process to record Overall equipment efficiency to identify
operational weaknesses that resulted in the following:
o Waste in both materials and labor by 25%
o Capacity improvement by 35%
o On time in full delivery improvement by 12%
LETICA CORPORATION, Oklahoma City, OK 1998
to 2007
Letica Corporation is a privately held rigid packaging injection molding
company that is a world leader in the plastic pail industry.
Plant Manager
Total responsibility for maximizing the plant P&L through strategic
planning and team building of the operation.
Major Accomplishments:
. Implemented the process for quality operating standards. This proved
to be so successful that I was asked to assist three other facilities
in implementing the quality operating standards in these facilities.
. Initiated a root cause analysis system that resulted in an 88%
customer complaint improvement.
. Improved plant processes that resulted in labor reduction of 125
associates, which included 105 direct and 20 in-direct laborers.
. Implemented a new hire orientation process that reduced turnover from
279% to less than 50%.
. Initiated a Kaizan event that resulted in a 40% capacity improvement.
Oneida Molded Plastics, Oneida, NY
1997 to 1998
Molding Manager
Responsible for leading and managing the activities of technical and
supervisory personnel, overseeing all facets of the production process,
and establishing and building important relationships with associates and
customers.
Major Accomplishments:
. Ensured that all products were shipped on time, by developing and
implementing to reduce down time.
. Reduced machine down time by 43% and scrap by 15%.
. Established employee relations meetings that helped to increase
morale and productivity on production floor.
. Developed and implemented training programs.
Branchcomb, Sapulpa, OK
Shift Supervisor
1996 - 1997
Responsibilities included: Scheduling production and insuring that all
jobs were completed on time and within budget, coordinating tool and
material changes, and implementing mold cleaning documentation.
Century Mold Inc, Rochester, NY
Manufacturing Manager
1993 - 1996
Supervised technical staff and maintained a just-in-time shipping
program.
. Established a mold maintenance / preparation department, which
reduced down time by 25%
. Developed and implemented a plant startup procedure, which saved
the company $35,000 per year.
Webster Plastics, Webster, NY
Plant Manager 1982 -
1993
Oversaw all facets of the operation, including establishing and
maintaining relations with clients in an effort to resolve quality
issues, interfacing with internal organizations to coordinate production,
participating in management meetings to develop and prepare annual
operating budgets and review financial data, preparing reports, and
purchasing equipment and supplies.
Process Specialist
Analyzed current procedures while executing changes in an effort to
increase production. Developed and implemented training programs for
engineers in regard to production. Troubleshoot and debugged new tools
and prototypes for industrial clients. Maintained quality assurance.
Willing to travel - References furnished upon request