Engineer Quality

SHAILESH BALMIKI

Address: *, ********* *****, *** ***** Baug, Kalyan East, Mumbai Suburban.

Contact: : +91-992******* Email: ab5qem@r.postjobfree.com

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Experienced Paints Production / Resin Chemist / Chemical Engineer

Currently Available & Seeking exciting Opportunities in Paints Industry

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Summary:

. Total around 4 Years of experience in Paints & Resins Industry.

. 1 Year as Production Engineer with specialization in Resin processing

(chemist) at one of the renowned East African Paints Manufacturing

Organization "Insignia Paints Limited", Dar-e-Salam, Tanzania.

. 2.8 Years' Experience as Production & Process Engineer at one of the

Leading paints Manufacturer in India "Kansai Nerolac Paints Ltd",

Chiplun, Ratnagiri, Maharashtra, India.

. 1 Year Experience as Trainee Engineer, Learned Wax Production Process

through Propane Dewaxing Unit at "Hindustan Petroleum Corporation

Limited", Chembur, Mumbai Refinery.

Skills :

Process Improvements ( Quality Control (Pareto Analysis ( Kaizens ( Total

Productive Maintenance (TPM) ( Total Quality Management (TQM) ( Area

Effective Team (AET) ( Cleanliness Arrangement Neatness Discipline Order

(CANDO )( Production Planning ( Production Management ( Production Manpower

Handling.

Achievements :

1. Achieved Highest Kaizen Points by carrying out an Kaizen drive of

Quality & Process improvements while working in Kansai Nerolac Paints.

2. Successfully Achieved "Grinding Time Reduction" on Sand Mill by

minimising the passes thereby enabling Cost Saving,Ease in Operation &

Total Production Time Reduction.

3. Generated drive on Implementations of Process Quality Improvement

initiatives by using tools such as 7 QC tools, 5s, TPM and TQM.

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Educational Qualification:

1. Diploma (Chemical) with First Class (63.20%) from Government

Polytechnic, Thane (Maharashtra State board of Technical Education).

2. Degree (B.E.Degree) in Chemical Engineering with First Class (68.20%)

from Shivajirao S Jondhale College of Engineering (Mumbai University[pic]

Experience:

> 1 Year as Production Engineer with specialization in Resin processing

(chemist) at one of the renowned East African Paints Manufacturing

Organization "Insignia Paints Limited"., Dar-e-Salam, Tanzania.

- June'12 -

May'13

Key Responsibilities:

1. Managing complete production activities of "Resin Manufacturing Unit".

2. Maintaining Safety at shop floor by ensuring the Personal Protective

Equipment (PPE) for co-workers.

3. Raw Material Requirement Planning to ensure stock availability for

production.

4. Publishing Production Reports (Target Vs Actual) & Escalation of

issues related to Maintenance activities.

Key Activities:

1. Carry out required activities for successful completion of

Monoglyceride and Esterification Reactions.

2. Handling process for hazardous & toxic chemical plant, by properly

necessary guidelines to manpower.

3. Production Planning & control and Optimizing Production Execution.

4. Achieving day to day production targets

5. Preventive Maintenance of Machines / Reactors as per schedule.

6. Root cause Analysis of quality problems

7. Commissioning and installation of resin plant as per required of

production with guidance from management.

8. Enamel paints production.

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Experience:

1 Year Experience as Production & Process Engineer at one of the Leading

paints Manufacturer in India "Kansai Nerolac Paints Ltd", Chiplun,

Ratnagiri, Maharashtra, India. -

May'11 - April'12

Key Responsibilities:

1. Monitoring the production status, procedures & systems followed in

production to ensure compliance norms with desired quality and timely

delivery of orders

2. Conducting random quality inspections to ensure that product quality

standards are adhered to at all stages of the manufacturing process

3. Enhancing production process operations, optimizing resource

utilization, escalating productivity and operational efficiencies

Key Activities:

1. Active participation in Plant related Quality concerns and experiments

required to resolve the issues.

2. Analyze the Batch Cycle Time (BCT) performance with in the Plants

3. Liaison with Central Process Engineering (CPE) department for required

changes in Process.

4. Indentifying the opportunities of Batch Cycle Time (BCT) reduction.

5. Indentifying the opportunities of Energy cost Reduction

6. Active Participation in AET level discussions for Improvement in 7

wastes and lean Implementation.

7. To carry Process audits for compliance to Quality concerns

8. Check the Scope of Work Instruction (WI) and carry out amendment.

9. Training to Production Officers and Operators about Processes and

Work Instruction (WI)

10. Study the Production Invoice Voucher (PIV) and process.

11. Shelf Life study of Retained sample for quality

12. Commutation of process cost for pilot and 3 FBBs.

13. Computation of QRI for Pilot and first 3 FBBs

14. Indentifying the Bottlenecking resources / processes and initiating

the corrective actions with AET.

15. Tracking the benefits of new Equipments / technology.

[pic]Experience:

1.8 Years' Experience as Production Officer in Resin Dept at one of the

Leading paints Manufacturer in India "Kansai Nerolac Paints Ltd", Chiplun,

Ratnagiri, Maharashtra, India. - August'09 - April'11

Key Responsibilities:

1. Ensure safe, smooth and batch operation of the plant by constant

monitoring and control of the plant operating parameters, ensuring

safety is following at every stage with all environmental aspects.

2. Production planning, control and executing batches, optimization in

plant.

3. Co-ordinate with the other departments. (Material, Quality Control,

Engineering) for smooth running of the plant.

Key Activities:

1. Man power allotment in shift.

2. Improvement in productivity & Reduce cycle time of batch.

3. 5's activity Improvement in plant.

4. Achieving day to day production targets

5. Preventive Maintenance of Machines / Reactors as per schedule.

6. Root cause Analysis of quality problems

7. Handle wide range of hazardous chemical reaction like Esterification,

Dehydration, addition polymerization, condensation polymerization etc.

8. Good hands on batch & azeotropic Distillation, Atmospheric pressure

reactors, Filters, blenders, pumps, flow meter operation etc.

9. Experts in manufacturing of Resin. Such as melamine formaldehyde,

polyester resin, alkyd resin, acrylic resin, urea formaldehyde resin,

waxes, etc.

10. Handling of process operation heating, cooling, vacuum application,

flow meter operation. etc.

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Other Skills:

> SAP User of Material Management

> MS Excel, MS Word & MS Power Point.

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Personal Details:

> Linguistic proficiency : English, Marathi & Hindi

> Date of Birth : 19th February 1985.

> Marital Status : Single.

Date: -

Place: - Shailesh Balmiki.

Contact this candidate