Quality Assurance, Six Sigma, Electrical Engineer, MBA Manager Project

MAYANK SANGAL

E-Mail: **********@*****.***,*********@*****.***

Res: 012*-*******, Mobile: 093********; 095********

Seeking managerial assignments in Project Execution / Quality Assurance

/Six Sigma /Operations with a growth oriented organisation

Location Preference: North/West/Central/South India

PROFESSIONAL SYNOPSIS

< A dynamic professional with nearly 2 decades of rich experience in

Quality Assurance - Incoming Material, In-process & Final product

Inspection, Customer Complaints & Warranty claims, Project Execution, Six

Sigma and Man Management & Vendor development & Auditing, Recruitment &

Co-ordination with Planning.

< Currently associated with Moser Baer Solar Ltd., Noida (Installation of

Photo-voltaic Power Plants - Grid connected) as Senior Manager Projects &

Services from last 1.5 years approx.

< Familiar with ISO 9000, TS-16949, ISO 14001 & OHSAS 18000, Six Sigma

tools such as Control Charts, Process Capability, MSA, DOE etc.

< Hands on experience in conducting inspection of the incoming, in process

materials, outgoing materials, taking stringent quality measures &

organizing quality awareness programs for reduction in warranty returns &

customer complaints.

< Certified Black Belt Six Sigma from ASQ.

< Attended Green Belt Six Sigma training from Honeywell Six Sigma experts

and Achieving Managerial excellence through emotional intelligence, SPC &

SQC training at IIQM, Jaipur.

< Gained exposure as internal auditor of ISO 9001, 14001 & OHSAS 18000 & TS-

16949.

< Proficient in the implementation of various techniques for improving the

operational efficiency and achieving cost savings.

Character traits:

< Excellent analytical, strategic thinking and problem solving skills.

Strong expertise in prioritizing, decision making with ability to work

across organizational boundaries. An effective communicator with

excellent relationship management skills and strong analytical, problem

solving & organisational abilities.

CORE COMPETENCIES

Project Execution

< Interaction with various civil, mechanical & electrical contractors &

ensuring activities are carried out as per schedule till handover of the

plant.

< Familiar with structures mounted by Ramming machine & conventional pile

caps.

< Familiar with Installation of Thin Film & Crystalline photovoltaic

modules & installation of 66KV switchyard.

Quality Assurance

< Handling Incoming, In-process & Final Product Inspection, customer

feedbacks & complaints.

< Driving Quality Improvement Projects among QA Managers/Engineers using

CFT approach.

< Making a process of warranty and allocation of Final product (solar

module) for a product warranty of 25 years.

< Analyzing & resolving the chronic Near Miss quality issues, reducing cost

of quality & initiating actions to reduce warranty returns using 8D

approach & number of customer complaints.

< Developing technical purchase specifications for all incoming BOM items

as per QMS & it also including the inspection criteria for a solar

photovoltaic thin film amorphous silicon processing line.

< Implementing why-why analysis for monitoring CTQ's (Critical to Quality)

in manufacturing process to ensure reliability of the product.

< Conducting periodically internal QMS & Plant audits to assess the status

of deployment of systems and take corrective measures for achieving

organisational objectives.

Vendor Management

< Coordinating closely with vendors by providing technical guidance and

deployment of quality plan for delivering Bought out materials.

< Planning and conducting process audits at vendor's end, vendor up-

gradation and rejection control through various tools.

< Evaluating periodically vendor performance in terms of quality, delivery

and service and seeking corrective measures in improving the quality of

raw materials.

Process Enhancement/Six Sigma

< Implementing various techniques for cycle time reduction, entailing

identification of opportunities, analysis of data, conduction of tests,

cost benefit analysis, implementation and post audits.

< Executing cost saving techniques / measures and modifications to achieve

substantial reduction in expenditures and work within the budget.

< Defining framework for Business improvement initiatives by Six Sigma

DMAIC methodology (Define, Measure, Analyze, Improve, and Control).

Team Management

< Directing, leading and motivating workforce; imparting continuous on job

training for accomplishing greater operational effectiveness /

efficiency.

< Functioning as a team member for development of the control plan for the

In-process, process parameters & product inspection criteria in a solar

photovoltaic thin film amorphous silicon processing line.

EMPLOYMENT RECITAL

Since Feb'12 Moser Baer Solar Ltd., Noida - Senior Manager

Projects & Services (Grid connected Solar Farms)

Role:

< Installation & Commissioning of Photovoltaic Solar Farms as per schedules

& Handover to Customer.

Notable Highlights:

< Charged 25MW solar farm in Palanpur, Gujarat as per schedule in March'

2012 & 5MW in April'12.

< Commissioned & Installed 10 MW solar farms in Upleta, Gujarat having

crystalline modules in Dec'2012.

< Commissioned & Installed 5MW Solar farms in Durgapur, West Bengal having

crystalline modules in March'2013.

Nov'07 -Jan '12 Moser Baer Solar Ltd., Noida - Senior Manager Quality

Assurance

Role:

< Executed the installation of 40MW thin film manufacturing plant (Back End

of line) till Factory acceptance test in 1 year along with Applied

Materials Team.

< Implementing various Six sigma projects, implementation of 5S, looking

after incoming, in-process & Final product quality, customer complaints,

reliability & calibration as per IS 17025.

< Working as Team member in a process establishment & optimisation

"Reduction in air bubbles during lamination process of Quarter size solar

modules.

Notable Highlights:

< Guided Green belt project members as a Champion for "Reduction in wastage

of Junction box" - Savings of Rs. 3.5 lacs/year.

< Was Team member in a container stuffing process for dispatch without

breakage of a new fragile product "Full size modules (glass laminates)"

to the overseas customer.

Jun'03 -Nov '07 Hitachi Metglas Pvt. Ltd., Gurgaon

Deputy Manger Quality Assurance

Role:

< Implementing 1S & Kaizens & improving the Number's Yield of C Core & MRI

line by taking corrective action using Quality Tools.

< Assessing areas of quality failures, conducting of dock & layout audits

and taking steps to rectify the system wide preventive and corrective

actions to avoid the reoccurrences.

Notable Highlights:

< Handled outsourced operations to vendors & delivered products at better

yield and lower cost - Savings of Rs. 2 lacs/year.

< Accelerated numbers yield of MRI by modification of tooling &

specifications & reduced the repetitive customer complaints of breakages.

Nov'00 - Jun'03 Honeywell International (India) Pvt. Ltd., Gurgaon

Sr. Engineer Quality Systems-Metglas Solutions

Role:

< Addressing customer complaints & ensuring achievement of yield targets,

taking timely corrective & preventive action, processes are followed as

specified and calibration of electronic IMTE's.

< Attaining process sigma of 4.0 and customer product sigma of 4.5.

Notable Highlights

< Increased testing capacity of a product having less Inner Dimension by

100% by modification of jig.

< Executed role of a team member in improvement of yield from 30% to 70% of

a particular coated product, salvaging of tonnes of raw material at lower

productivity.

< Managed ME in developing of specification for improving Nos. Yield from

87% to 95% for GE MRI by using Six Sigma tools like Pareto, Process

Capability; saved Rs. 6 lacs/ year.

Nov'94 - Oct'00 Kanohar Electricals Ltd. (Meerut) - Leading Transformer

Manufacturer upto 20MVA, 132 KV Class : Senior Engineer - Quality Assurance

Role:

< Overseeing MR functions as per ISO 9001-1994, inspection & testing of

incoming, in-process & finished products like EHVAC Transformer,

calibration of instruments & handling technical part of tendering. Also

handling Inspection by Third parties like BARC, NTPC for Company

registration & product testing.

< Implemented 4 Quality Circles in Manufacturing & 1 no. in Sales.

Preceding Assignments

Sep'93 - Nov'94 SC Sharma & Associates (Meerut) as Engineer

Oct'92 - Sep'93 Tata Energy Research Institute (Delhi) as Research

Associate - Solar PV System

Jul'90 - Apr'92 GEC Alsthom (Allahabad) as Engineer QA-EHVAC

Transformers - Looking after In-Process Inspection & tender submission

includes design, costing & GTP.

PROJECTS HANDLED

< Team Champion in a Six Sigma Green Belt Project "Reducing the rejection

of Junction Box from 10% to 3%"- PV technologies India Limited.

< Team member in a Six Sigma Green Belt Project "Developing Gap process in

an existing product"- Green Belt Certified by Honeywell.

< Green Belt Project "Improving slitting yield of 2714A from 88% to 100% &

capacity enhancement by 30%" in Honeywell.

< Green Belt Project "Yield (RTY) improvement in Coated Core from 84% to

93%" in Honeywell.

< DFMEA, PFMEA, Control plan & MSA for all the product lines in Hitachi.

IT PURVIEW

Well versed with Minitab (Statistical software), Excel & Word of MS

Windows, ACAD & Pascal.

SCHOLASTICS

2007 PGDBA in Operations & International Business from Institute of

Management Technology,

Ghaziabad, secured 66.20%.

1990 B.E. in Electrical Engineering from University of Allahabad,

secured 70.84%.

Other Courses

< Black Belt Six Sigma Certified from ASQ.

< Green Belt Six Sigma Certified from Honeywell.

< Green Belt Six Sigma training Course on Minitab.

< SPC/SQC techniques on Microsoft Excel from IIQM, Jaipur.

< Internal Auditor of TS 16949/ ISO 9000-2000/ ISO 14001 by CII/ OHSAS

18000 by CII

< Emotional Intelligence from IIQM, Jaipur

< Solar Energy Convention 1992 at IIT, Delhi.

PERSONALDOSSIER

Date of Birth : 21st March, 1969

Address : C62, Pocket VI, Kendriya Vihar II, Sector 82, NOIDA

- 201304.

Linguistics : English and Hindi.

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