Quality Control Manager
Resume:
Mahankali Satyanarayana
**********@*****.***
Quality control Manager & Group Management Representative
OBJECTIVE
To serve to my best knowledge and experience in Quality control of aluminum
extrusion/steel plant, Production, Remelt, as per BS, ASTM, DIN, ISO,
SASO, QUALICOAT, QUALANOD and other international standards.
PROFILE SUMMARY
30 years of extensive experience in Metallurgical Industry, Aluminum
Extrusion, Quality control Testing of metals, micro structure particularly
Steel and Aluminum production, as per International standards, Quality
Control & Quality Assurance of steel,, Anodizing, Powder coating, and
managing customer complaints.
CORE SKILLS
. Quality control of aluminum profiles and Steel rolled products by
ensuring of dimensions, surface finish, defects, chemical analysis by
spectrometers, mechanical properties of heats.
. Metallurgical analysis of steel and aluminum grain size macro and micro
analysis, inclusion rating by Optical/Scanning Electron Microscope JEOL
JSM 840- A
. Mechanical testing of steel bars up to 40 mm metals by UTM hardness
testers, magnetic crack detectors, die penetrating test, metal defects.
Billet inspection and failure analysis of continuous casted and rolled
products.
. Ensure process control parameters by process auditing and calibration of
equipment throughout the plant.
. Preparation of material test certificates.
. Maintaining traceability and identification of products.
. Quality control staff training, upgrading, recruiting as per
requirements.
. Baan Manufacturing system software for aluminum products.
. ERP Beams Manufacturing system
. MS Office Software.
ACHIEVEMENTS
. 20 Years of Continuous Service Certificate (ALUPCO Dammam) Saudi Arabia
. Safe Worker Award in 1995-96 & 1996-97 (ALUPCO Dammam), Saudi Arabia
. Internal Auditor Training for ISO 9000 (FHSS/TUV Saudi Arabia)
. ISO 9001-2008 Awareness Training (TUV Saudi Arabia)
. ISO 9001-2000 Awareness Training (FHSS/TUV Saudi Arabia)
. Password Security & PC Protection Training (ALUPCO Dammam), Saudi Arabia
. Strategies for an extra ordinary life (ALUPCO Dammam), Saudi Arabia
PROFESSIONAL EXPERIENCE
M/s. Elite Extrusions -United Arab Emirates: Currently working at Elite
Extrusions, RAK, UAE
Position Held : QC Manager, Group Management Representative ISO (since
2012)
Responsibilities: QC Manager, Group Management Representative; Heading a
team of Aluminum extrusion, Quality control, Anodizing,
Powder coating, Wood finish, Mechanical polishing, Brush
finish.
M/s. ALUPCO, Dammam - Kingdom of Saudi Arabia ( 20 years of experience)
A large scale Aluminum Extrusion company having a production capacity of
finished products 140 tons/day with four modern presses, anodizing,
powder coating, air slip casting in Dammam, Kingdom of Saudi Arabia.
Assisting sister concern in Jeddah plant, Saudi Arabia with similar
capacity for quality control aspects.
Position Held : Re melt Incharge, Quality Control Supervisor &
Management Representative (MR) (Since 1992)
Responsibilities :Supervising a team of quality control Inspectors and
testing of Aluminum Extrusions (dimensions, material
composition, grading & temper) anodizing and powder coating
(color match, thickness, adhesion etc.). Managing all
quality issues & customer complaints. Calibration control of
instruments and gauges in the entire plant maintaining
quality of aluminum profiles as per international standards
BS, ASTM, DIN, SASO, QUALICOAT and QUALANOD.
Management Representative for ISO-9001 /2008:
Responsibilities :Preparation of procedures, working instructions,
process flow charts, formats, conducting internal audits, corrective
preventive actions analysis and QMS document control and maintaining ISO
certification, SASO, QUALICOAT, QUALANOD
. M/s. Triveni Engineering Works Ltd. Mysore, India
(One of the largest gear box manufacturer company for sugar mills and
locomotives in India)
Position Held : Senior Supervisor
(From 1991 to 1992)
Responsibilities : Raw material inspection, in-process Inspection,
Final Inspection, and Microstructure Analysis for gear
wheel/shaft. Case depth hardness of nitride & carburized
gears used for heavy power transmission and inspection.
. M/s. Cosmic Industrial Laboratories, Bangalore - India
(One of the govt. approved laboratories in India)
Position Held : Metallurgist
(From 1990 to 1991)
Responsibilities :Evaluating microstructure analysis, tensile Tests,
hardness tests, tinto meter, flame photometer, cement
testing, gas chromatography and other miscellaneous tests
that are required for industries and other constructional
purposes and all types of tests required for industries,
calibration of tools and instruments.
. M/s. Saudi Iron & Steel Company, Saudi Arabia - KSA
(One of the largest electric arc steel plant with steel rolling and bar
mill having three furnaces with a capacity of 125 tons in each of them
with continuous casting and rolling of steel rods, bars plates, channels
Position Held : Quality Control Tester
(From 1989 to 1990)
Responsibilities :In process inspection for Tensile, mechanical
and dimensional tests on rolled steel products as per standards.
. M/s. Indian Institute of Science, Bangalore - India
(Performing all types of metallurgical and mechanical tests & research
laboratory)
Position Held : Laboratory Technician (Department of Metallurgy)
(From 1982 to 1989)
Responsibilities :Heat treatment of metals, operation of testing
machines such as Computer controlled Universal testing
machine (Dartec, Instron).
Hardness testers like Rebound, Brinell, Vickers, Rockwell, Superficial
Rockwell, Microvickers, Tukon etc.
Performed Torsion, fatigue, stiffness, cupping tests.
Thermal analysis of furnaces, calibration of wide range thermocouples.
Preparation of samples for micro structural analysis including
etching.
Observation of metallurgical structures in optical and scanning
electron microscope involving study of grain structure,
inclusion rating Metallography, fractures, failure analysis
etc..
Staff & Training students in operation of UTM hardness testers and all
mechanical test laboratory equipments, scanning electron
microscope (JEOL, JSM 840 A model of Japan electron optics).
Analysis of metals by EDAX X-ray analyzer.
Assisted in research projects in defence and public sector industries.
Performing all types of metallurgical and mechanical tests
for research and special
projects.
. M/s. Kirloskar Ltd, Mysore - India
Position Held : Engineer Trainee
(From 1979 to 1982)
Subjects Steel and Cast Iron Foundry, melting by cupolo furnace,
induction furnace, casting by centrifugal casting, sand
mould casting for lathe beds, inspection and testing of
heavy castings upto 15 Tons each, Spectro Analysis
EDUCATION
. Bachelor of Science in Chemistry (B.Sc)
. Diploma (3 year) in Metallurgical Engineering from Govt. Polytechnic,
Bellary (Board of Technical Examination, Govt. of Karnataka, India.) in
the year 1979.
. P.U.C from Board of Pre-university education (Govt. of Karnataka, India)
in the year 1976.
PERSONAL DETAILS
. Nationality : Indian
. Marital Status : Married
. DOB : 01/07/1953
. Languages : English, Hindi, Kannada, Telugu & Spoken Arabic
. Driving License : SAUDI ARABIA, UAE and INDIA (Light Vehicle)
. Current location : UAE
. Permanent Residence : Flat no: 118 /2nd Block Janapriya Nivas,
Hesereghatta Road,
Chikka Banavara, Bangalore
560090
. Res / Mob Phone : 080-********/ 988*******
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