Christopher J. Micallef 510-***-**** **********@*****.***
Operations Professional & Business Team Leader
Operations management professional with strong organizational, leadership
and administrative skills. Energetic, self-motivated and results-oriented
leader with a proven track record of quantitative results-based successes.
Core Competencies
( PROJECT MANAGEMENT ( VALUE-ADDED OPERATION ANALYSIS ( JIT
EXPERTISE
( HACCP CERTIFICATION ( QA/QC MANAGEMENT ( INVENTORY CONTROL
( STRATEGIC BUSINESS UNIT ( VENDOR MANAGEMENT ( SIX SIGMA
METRICS COMMUNICATION SKILLS
PROFESSIONAL EXPERIENCE
DONSUEMOR BAKERY. MARCH 2012 -
CURRENT.
Director of Operations
Brought into the company to create accountability and change within the
organization. Am responsible for Six departments: Customer Service,
Quality Assurance, Production, Co Pack, Product Development and
Shipping/Warehouse.
. Created production dashboards to create standards within production.
. Assessed all departments for productivity both with for personnel and
processing of daily tasks.
. Streamlined overhead of direct costs.
. Pointed out areas of the business that needed immediate investment;
such as equipment, process and personnel.
FIREKING BAKING COMPANY
July2011-March 2012
Plant Manager
Weymouth MA
Manage operations of an elite artisan bakery supplying large retailers,
distributors, restaurants and hotels. Have increased production capacity
through reorganizing labor, implementing GMP's and being very hands on.
Implemented production metrics to hold supervisory staff accountable, and
to better monitor where improvement can be made, and has been made. Have
reduced labor hours by ten percent.
RAYBERN QUALITY FOODS
2009-2011
Senior Production Manager Hayward, CA
Manage production for both first and second shift production teams. Direct
team of two supervisors and six leads who manage 150 employees. Have
increased production efficiencies, reducing waste in both materials and
labor. Increased overall yield of our finished manufactured goods.
Implemented production goals for both daily and weekly production
supervisors, mentoring them on how to achieve best possible results.
. Wrote the HACCP program, SOP's, GMP's and SSOP's.
. Scored 97% on Silliker audit. First audit ever performed at facility.
. Implemented Lockout Tagout Program, safety procedures and inventory
control procedures
. Increased production by 34% while reducing labor hours by 15%.
A.G. Ferrari Foods 2006-2009
Plant Manager San Leandro, CA
Directed day-to-day operations of commissary and headquarters for this
manufacturer and retailer of specialty Italian food and wines. Managed all
aspects of production, purchasing, payroll, equipment maintenance, building
maintenance, logistics and inventory control.. Interfaced with catering,
retail stores, online sales and wholesale sales to streamline production,
minimize labor and costs and maximize profits.
. Managed professional development of three supervisors and 40 associates.
. Implemented HACCP-GMP certification company-wide within two months - on
time and on budget. Company scored 97% in Silliker audit shortly after
implementation of HACCP program.
. Reduced operating costs by 35% by streamlining vehicle inventory,
improving routings, implementing staff reductions and carefully
prioritizing expenses.
. Consistently achieved and exceeded quarterly budget goals.
. Implemented inventory control procedures that improved fill rates and on
time performance by over 18% within six months..
. Improved forecast accuracy on 138 SKUs on Italian imports. Implemented
internally-developed MRP system that significantly reduced errors in
ordering and stock-outs.
. Reduced packaging expenses by 48% by negotiating annual volumes with
vendors and consolidating vendors as appropriate.
. Improved warehouse layout to maximize space efficiency and improve pick
times, creating additional 10,000 square feet of usable warehouse space.
Fonte Coffee 2005-2006
Operations Manager Seattle, WA
Managed all aspects of warehouse management including inventory, shipping
and receiving, purchasing and budget management for this specialty coffee
producer whose product was sold primarily to the restaurant and resort
industry.
. Implemented major overhaul of warehouse layout and space allocation to
secure dedicated space for small parcel shipping area, freeing up an
additional 45% of space.
. [Identified 2 key areas for cost reduction; freight and packaging.]After
identifying key cost reduction areas, negotiated new freight contracts
and JIT program with key packaging vendors. Results included
simplification of vendor management and 19% reduction in annual expenses.
. Managed 1.5 million dollars of coffee equipment.
. Developed handbook for current and future employees to document more
standardized approach to production, maintenance and warehousing
operations.
QCD Food Service 2002-2005
Director of Operations Livonia, MI
Recruited by this start up Food Service Distributor to run operations.
Brokered purchasing of startup equipment, organized workflow and created
best practices for all operational functions. Contributed to sales
increase from$1.3MM to $2.8MM from year one to year two.
R & P Foods 1991 - 2002
Director of Operations Farmington Hills, MI
Built a distribution center from the ground up. [in terms of policy and
company focus]. Closed distributor that serviced 100 plus stores in
Michigan. Managed purchasing, logistics, accounting, staff, and store
construction. Implemented JIT methods, developed and implemented all SOP's
and customer service policies. Moved entire facility on twice due to
expansion, with no service delay to customer base.
Education/Certifications
AA, BUSINESS ADMINISTRATION 2006
AMERICAN INTERCONTINENTAL UNIVERSITY
Villanova University
2010
Lean Six Sigma Certification
OSHA Fork Lift Certified Trainer 2011