Engineer Plant

R AJESH DAB I SHEK HAWAT

***/*- ****** ******* ********, Jhalana Gram, Malviya Nagar, Jaipur-302017 Rajasthan

( India)

Contact: +919*********/095********; E mail:*******.*****@*****.***

P ROCESS ENG I N EER

Seeking a challenging and rewarding opportunity with on organization of repute which recognize & utilizes my true

potential while nurtur ing my analytical and technical skills

S UM MARY OF SK I L LS

• Sincere, diligent and result oriented professional offering 4 years and 4 months (Feb 2009) of

comprehensive

E xperience across Chemical Industry; currently spearheading as Process Engineer with Silver

p lant.

• Expertise in t roubleshooting of equipment like Reactor, Pumps and Thickeners, Commissioned 2.1

L TPA Zinc plant within short period and made a world record and coordinated with project team to

complete the project as per process requirement and as on target date.

• Commissioning of silver plant 300 TPA within 42 days and handling equipments like pumps,

b lowers, bag filter, cyclone separator, Nobel Furnace, Cupel Furnace, BBOC, Electro refining

p rocess and Induction furnace.

• Process good understanding of SOP for minimizing Raw Material wastage, and also posses

k nowledge of Using Heat and Mass balance which helps in making the process effective and the

usage of Fault Tree Fish Bone Diagram to find out the root cause for the day to day plant issues.

• Experience in development of Process Design Basis, Utility Summaries, Inputs and Outputs for

d ifferent process schemes; in –depth understanding of chemical process, safety guidelines,

operations of Chemical Industries.

P ROFESSIONAL EXPER I ENCE

S ILVER P LANT

Since September 2012

P rocess Engineer- Area I ncharge

• Planning daily production activity and achieving monthly production target as per Business plan.

• Responsible for achieving the daily production plan by ensuring optimal utilization of all resources that

i nclude manpower machinery and raw materials.

• Proper metal accounting and reducing process metal loss to maintain plant loss.

• Bringing the product quality according to the customer requirement .

• Following safety rules and maintaining 5s of plant.

• Streamline and standardize production operations, identifying operational problems affecting

p roduction while conceptualizing /implementing effective processes and procedures.

• Conduct brain storming sessions with team members, held discussions on ways to reduce production

cost, loss & defects.

P rojects handled

• Commissioning of additional cells in Electro refining section to increase production from 25 tons to 30

tons per month.

• Automation of BBOC casting.

• Currently working on plant recovery improvement from 90% to 95%.

Achievement

• Achieved cash price of Rs 2500 for improving of Final Silver ingot casting.

• Received cash price of Rs 30000 for commissioning of Silver plant.

Z I NC LEACH I NG & P UR I F ICAT IO N U N I T

P rocess Engineer

• Responsible for achieving the daily production plan by ensuring optimal utilization of all resources that

i nclude manpower, machinery and raw materials.

• Develop, motivate and educate the staff members on various operations matters, and products to guide

t hem towards successful outcomes and attainment of business objectives. Provide t raining to them

members to take up responsibilities and inculcate strong focus on compliance of policies & regulations

and internal controls.

• Maintain plant parameter as per norms to optimize efficiency in-order to deliver the end product to the

required specification.

• Ensure availability of standby equipment.

• Using Heat and Mass balance making the process effective and Fault t ree analysis and Fish Bone

D iagram to the root cause for the day plant issues.

• Coordinate with DCS- operator & process associates to ensure the smooth operation & ensure the

compliance of work permit system for all maintenance activities.

• Maintain 5S and housekeeping in my shift. Achieving production as per business plan.

P rojects H andled

• Reduce Sodium sulphate consumption from 1.5 tons to 1.3 tons, by adding in two places, previously it

was added in 1 reactor only.

• Commissioning of Oxygen storage plant and Pre-Neutral Section.

• Successfully implemented Jarosite Acid Washing (JAW) section and reduced total zinc in Jarosite from

3.3% to 2.7%

• Successfully commissioned Magnesium Removal (MR) plant.

• Utilized waste condensate water to reduce total Zinc from 3.5% to 3.3% in Horizontal Belt Filter as a

Washing medium.

Achievements

• Achieved cash prize of Rs 1000 (2 times) for the efforts taken during crisis time.(In HZL).

• Received best project award and cash price for reducing total zinc from 3.5 gpl to 3.3 gpl.

• Received Incentive of Rs. 30,000 for achieving Quarterly Business Plan Q1 2011. Record in HZL

H istory.

E D UCAT IO NAL CRE DE NT IALS

B.Tech. Chemical Engineering

Kongu Engineering College, Perundurai, Erode, 83.5% (First Class Distinction)

SSC 2004

Tagore Public School, Mansarovar,Jaipur,, 85.33%

H SC 2002

Tagore Public School, Mansarovar,Jaipur, State Board, 83.50%

Computer P roficiency

C P rogramming, MS Office & Internet Application

T rainings Attended

• Documentation and implementation of ISO 9001:2000.

• Trained in Energy Conservation in Industrial Equipment.

• Basic SAP RR/3 knowledge.

• Optimization of leaching process.

Date of Bi rth : 26th April 1989

Language proficiency : E nglish & Hindi.

Contact this candidate