Project Engineer

MAYUR N. KALE

Mobile India : +919*********,

Land Line: +91-257-*******

E-Mail: **********@*****.***,*************@**********.***,*********@*******.***

OBJECTIVE : To pursue a challenging career in the field of Oil and Gas (Offshore, Onshore, Plant) and

strive hard for achieving the organization goals by utilizing my skills & knowledge with professional

aspects & Focusing my attention on continuously developing versatile skills to handle Competition &

make it to achieve.

PROFESSIONAL PRECIS

Complimented 12 years of Industrial experience in Project Management, Engineering, Erection and

Pre-Commissioning, Commissioning, Process and Utilities Management in Oil and Gas (Offshore,

Onshore), EPC, FPSO, Industries on Executive Engineer and Managerial levels.

A strategic catalyst with expertise in executing, Monitoring, Controlling and spearheading

Engineering Projects of high value projects involving various project phases, resource

administration, with a flair for adopting modern methodologies in compliance with quality standards

by following Standards Norms (HSE, OSHA-18001).

Skilled in ensuring that the Quality Standards are maintained as well as overseeing the entire

engineering system as per ASTM, ANSI, ASME, NACE, API, ADNOC, AWS, GASCO, ADDC, ISO, ISI,

KBS standards and aspects.

Excellent communication & interpersonal skills with strong analytical, team building, problem solving

and organizational abilities.

Worked with Shell/NNPC/Conocophilips allotted Projects in Africa and worked with reputed GCC and

Indian Oil and Gas / EPC contractors in Gulf and Asia location.

INDUSTRIAL EXPERIENCE

Jan 2013 to 2013 with PT Timas Suplindo, Indonesia as Project/Commissioning Mngr.

June 2008 to Dec 2012 with Warren Ltd, Kenya/ India as Project/Commissioning Mngr.

Aug 2007 to April 2008 with Al Nasser LLC, UAE as Executive/Consultant -Project/Comm.

July 2006 to July 2007 with Diana Group, Nigeria as a Project / Commissioning Mngr

Feb 2005 to June 2006 with Wockhardt Ltd. (Engineering Div), India as a Sr. Executive

July 2000 to Jan 2005 with Rukhma Oil and Chemical Industries Pvt. Ltd., Jalgaon as a

Project- Commissioning Engineer

CORE COMPETENCIES

Project /Commissioning /Pre- Commissioning/ Engineering Management

Participating in Commissioning /Pre- Commissioning /project review meetings for tracking project

progress & de-bottlenecking & ensure implementation of QA / QC procedures as per norms and

standards.(HSE,OSHA-18001)

Regularly filling and monitoring Project and Commissioning Activity reports sheets and time sheets.

Involved in development, preparation and execution work; monitoring Mechanical activities.

Installed various refinery plant and offshore, onshore base related piping, pipelines and utilities like

boiler, compressors, Generators, rigging equipments, rotating equipments installation work.

Planning Management in terms of scheduling and ensuring preventive maintenance of various Gases

like Natural Gas, O2 Gas, N2 Gas, with the automatic ultrasonic meters, Turbo meters, Cathodic

Protection System, Metering Skid, Gas sensors, double safety valves, Pressure reduction systems.

Involved in fabrication related activities for various equipments, skid, decks, stud cans and offshore

top sides, jackets and hull relates structures with fabrication team at fabrication yard.

Involved in installations of various top sides platforms like upper deck, mezzine deck, utility

installation skids, gas system installations skids for offshore.

Involved in various Offshore and onshore structural supervision and execution work related activities.

Involved in Pre- Commissioning activities like Air blowing, Hydro testing, Drying, Purging, Cleaning,

Pigging and confirmation of ready for Commissioning certificate for pipelines & process equipments.

Involved in Commissioning activities like start up runs and trials and verification and final inspection

and confirmation for ready to use for various process equipments and pipelines.

Involved in F.A.T. and S.A.T. related activities for Commissioning /Pre- Commissioning/Project work.

Involved in and reviewing tool box talks report and PTW reports and various permits for work.

Involved in working at height, working in confined space reports and related activities..

Finalisation of requirements and specifications in consultation with Contractors/ Collaborators.

Selection and appointment of Consultants for development projects by track record method.

Liaison with external agencies, clients, architects & consultants, contractors for determining technical

specifications, approvals for execution & obtaining on-time clearances.

Involved in FEED ( Basic / Detail Engineering) activities with technical consultants and related team.

Conducting feasibility studies (technical and commercial aspects), assessing capital cost involved and

evaluating the viability of new projects using project evaluation techniques as per FEED.

Involved in plant layout, P&ID, PFD, Mechanical drawing, Civil drawing finalization activities

Anchoring on-site activities to ensure completion of project/Commissioning within the time & cost

parameters and effective resource utilisation to maximise the output.

Preparation of Project Schedule with Planning Engineers team with MS-Project/Primavera and ensure

adherence based on FEED with CPM/PERT principles.

Looking after Project planning, project scheduling including material & manpower planning,

budgeting, project accounting with respective area team and set up of QA/QC standards with

planning engineers and schedules team.

Involved in risk assessment activities with risk matrix chart functions with expert team.

Ensure operational safety at all times to prevent the accidents and to create safety environment.

Ensuring sufficient inventory levels are maintained to meet any unforeseen project requirements.

Ensuring all the Project related resources availability with monitoring and controlling view.

Contract Administration & Management

Involved in Evaluation & execution for contracting works with contract dept. engineers.

Co-ordinating among consultants, contractors and clients for contract related matters.

Involved in Preparing price comparative statement for material procurement.

Managing Purchase T & C, Contracts and MOM.

Preparation of tender specifications & finalisation of requirements, estimates and BOQ with team.

Site Activities / Construction Management

Administering construction activities including providing technical inputs for methodologies of

construction & coordination with site management activities.

Installed trenches and embedded system for pipeline lying of Natural gas and Oxygen gas, LPG.

Supervising site work entailing requirement gathering and final execution of projects.

Finalizing requirements and specifications in consultation with engineering consultants, external

suppliers, contractors & clients, site engineers for the project and offshore base.

Process/ Operation Management

Handled Various offshore, Onshore, refinery plants related equipment process and operations and

even involved in servicing and maintenance with expert team.

Handling and Developing & executing process, maintenance plans to achieve optimum performance

levels of all process & utility equipment (Boilers, Diesel Generators, Air Compressors, Chillers, Dryers

and Pipelines) in the plant, with less loss of production and accident.

Involved on handling refinery operations like desalting, atmospheric distillation, vacuum distillation

towers, hydro treaters, FCC, Cocker, Gas separation unit, blending process with various controls.

Involved in Reviewing the P&ID, PFD, Plant layouts and Operation related activities,

Involved in Identifying hazardous conditions HAZID, HAZOP & activities on the shop floor;

implementing and maintaining health & safety programs for assuring highest possible degree of

safety for employees.

CAREER HIGHLIGHTS / TECHNICAL EXPERTISE

Client : PT Timas Suplindo, Indonesia

Position : Project/ Commissioning Mngr

Works on Conocophilips Project for offshore and WHP subsea pipelines work related

activities under short contract.

Responsibilities:

Served under a very short contract at Indonesia location for the Conocophilips Project. I have got

involved in pre comm/ comm Procedure creation with related discipline engineers, making manpower

planning with planning engineer and crew co-ordinator, meetings with the sub contractor for FAT related

issues. Involved in Water Injection Pump related piping and pumps installation related activities. Fixing

the tie in and non tie in spools location as per the isometrics. Involved in service test preparation for top

sides piping. Involved in allocation of job as per responsibilities. Involved in making MC-ITR, PC-ITR, and

related RFCC certificates. The project is based in Natuna sea and covers scope of installation of top sides

piping, pumps and sub sea water pipeline between FPSO and WHP .

Client : Warren Limited, Kenya, India

Position : Project/ Commissioning Mngr

Company Overview

Warren Ltd. Kenya originally founded in Kenya as a facility to support various oil and Gas field like

refinery, offshore, onshore, pipelines and heavy engineering structural, civil work. Since 1984, then

Warren has established itself as a reputable and major EPC and Oil and Gas contractor for medium and

large size Oil & Gas projects. The major oil and Gas Company like SHELL is the client of the Warren ltd.

Responsibilities ( India)

Deputed from Africa to India for speedup and handle project and commissioning related activities.

Responsible for the activities related to Commissioning /Pre- Commissioning,Project, monitoring,

controlling, quality, inspections related activities. Handled and Involved in erection & commissioning of

various Utilities, process equipments, pipeline fabrication and offshore installation works. Handled and

Achieved a less accidents by following standards safety norms (OSHAS,NEBOSH).Involved in offshore

activities in top side installations. Handled AMC for offshore utilities and also installed various rotating

equipments and even HPHT, pumps and offshore equipments. Handle and installed pipelines for

offshore. Worked at various project sites in India located with third party Contractor.

Responsibilities ( Kenya)

Since, the Company has various Project and operation works all over Africa and Asia with Nairobi as the

Head of Operations. I am responsible for the activities related to Commissioning /Pre- Commissioning,Project, Process, Fabrication of Steel Structure, Oil Tanks, Piping, Pipeline, Various offshore

equipment, rotating equipments, AMC, Fuel Tanks, Water Tanks, Vertical Tanks, Erection &

Commissioning, Installation of various Fuel, Water, Oil, Gas pipelines and equipments of Oil &Gas

Sector. Installed a Oil and gas NG and Water Pipeline for Nairobi Terminal. Involved in FPSO Projects at

Seashore for Jettys and top side installations. Involved in Pre- Commissioning activities like Air blowing,

Hydro testing, Drying, Purging, Cleaning, Pigging and confirmation of ready for Commissioning

certificate for pipelines and various equipments. Involved in Commissioning activities like start up runs

and trials and verification and final inspection and confirmation for ready to use for various equipments

and pipelines. Installed various gas pipe lines and related equipments. Handled 250 manpower including

technical and non technical working professionals. Independently in-charge for the whole section with all

departments. I was given full independent charge and the assignment to monitor, update and maintain

all Plant and Project/commissioning activities. Involved in Completion of Tender and contract related

documents with team. Liaising for taking local permits and NOC from Local Authorities. Giving the

guidelines and tasks as per FEED and Fabrication drawings to the plant persons. Involved erection &

commissioning of various pumps & Utilities like DG, Compressors, Boilers, Chillers. Involved in

monitoring & control of construction, structure related activities (Civil Project Activities).Involved in

supplying civil work related equipments like Dozer, Poker, Plate compactors, Mixers, Cranes, Concrete

mixers. Involved in working at confines space. Involve in gas test for confined space. Controlling and

Maintaining of the consumables and Project related things as per Financial Aspects. Handled overall

factory related operations like administration, Security, Labour, Operation, SCM related issues.

Inspecting of plant machineries, welding quality, other structure fabrication quality as per standards.

Made plant welder approved as per AWS standards (Welding qualification activities as per AWS

Standards). Keen on in Oil and Gas plants related technical activities as per Standard Safety

norms(HSE,OSHA-18001). Worked on Kenya Shell, Nairobi Fuel terminal, Kenya Piping, Kenya

Refinery allotted Projects at various locations in Kenya.

* Deputed at Mozambique north area by Warren Ltd. for few Months for accomplishment of Project /

commissioning related activities at Reputed Petroleum Ltd. Company. Involved in Commissioning /Pre-

Commissioning,Project, Monitoring, Execution, Erection and commissioning activities. Involved in Jettys

and top side installations like upper deck, mezzine deck, whether decks, skids, derricks fabrications and

stud cans fabrications works. Worked as a Catalyst for achieving the target within Project Schedule.

Installed various equipments and utilities. Independently handled Project related activities and making

necessary arrangement of utilities to speed up the project work.

Client : Al Nasser LLC, UAE

Position : Executive / Consultant - Project/ Commissioning

Company Overview

Al Nasser LLC was established in 1992 by Al Nasser Holdings to promote profitable industrial ventures

and make a presence in the AGCC region. The company is involved in various heavy engineering and

EPC sector and technical consultancy with owned plant.

Responsibilities

Worked under short term contract as a Executive / Consultant for the Plant (Located at ICAD-1, Abu

Dhabi) for their DCS, automation related activities. Directly involved in giving keen guidelines as per the

project requirement. Handled various phases of Project like Commissioning /Pre- Commissioning,Planning, Monitoring, Controlling, Risk factors. Involved in various utilities and plant equipments

erection, pre-commissioning, commissioning activities. Specially involved in taking various permits from

local authorities. Worked as a link between Technical Consultant and EPC contractors for Project.

Involved in co-ordination with Overseas agents, Finance and Clearance dept. for Shipment status.

Involved in weekly,monthly meeting with the senior management. Installed various gas pipe lines and

related equipments. Involved in Pre- Commissioning activities line Air blowing, Hydro testing, Drying,

Purging, Cleaning, Pigging and confirmation of ready for Commissioning certificate for pipelines and

various equipments. Specially involved in Natural Gas Pipeline activities. Involved in finalization various

requirement of Natural Gas Pipeline like Cathodic Protection System, PRS, Turbo Meters, Ultrasonic

Meters. Involved in Fire water pumps and related piping installation activities. Handled O2,N2,LPG Gas

pipeline installation activities. Defining the scope of work and field area to the team persons as per

battery limits. Involved in the standard documentation as per Local Authorities ADNOC/GASCO /ICAD

/ADDC. Worked on Gulf Country reputed EPC and oil and Gas Contractors for Project related

activities.

Client : Diana Group, Nigeria.

Position : Project / Commissioning

Company Overview

Diana Group of Companies has diversified business in all over Nigeria. The group is specialize in oil and

gas related projects. The company is working as a reputed Contractor for various oil and gas (Offshore,

Onshore, Refinery, Pipelines) projects located at various places in Nigeria and Africa.

Responsibilities

Worked under the defined contract. Handled various Commissioning /Pre- Commissioning,project,machineries erection, installation, related activities by following standards protocol / operating

procedures/norms. Responsible for the activities related to Commissioning /Pre- Commissioning,Project,

Process, Piping, Pipeline, Various offshore equipment installations, Fuel Tanks, Water Tanks, Vertical

Tanks, Erection & Commissioning. Installation of various Fuel, Water, Oil, Gas pipelines and

equipments of Oil &Gas Sector. Involved in FPSO Projects at Seashore fabrication yard for Jettys and top

side structures, skid, various decks, like upper deck, mezzine deck, whether deck, drilling platform

fabrication work. Installed various gas pipe lines and related equipments. Installed process automation

activities like DCS, PLC panel box installation and PG, PIC, PI, FI, FIC, and various valves. Involved in

offshore projects and also involved in top sides installations likes living quarters, utility installations skid,

gas system skid, decks, derricks. Followed policies and procedures to ensure smooth operation of the

department in conjunction with quality standards. Communicating regularly with Project/Commissioning

staff and management to keep abreast and gather input of supplies, logistics, billing information, project

information, project needs, policies, goals and planning. Effectively managing the multiple departments,

personnel and Various Units for multiple project works. Identifying hazardous conditions & activities for

the project work ; implementing and maintaining health & safety programs for assuring highest possible

degree of safety for employees. Giving necessary training to the workforce & improving their Quality of

Work Life (QWL). Ensure operational safety at all times to prevent the accidents and to create safety

environment. Worked on Shell/NNPC allotted Projects located at Nigeria with third party

Contractor.

Client : Wockhardt Engg Ltd, India

Position : Sr. Executive- Project/Commissioning

Responsibilities

Involved in Commissioning /Pre- Commissioning,Projects and operation activities. Installation various

instruments related to plants,projects and make a IQ/OQ/PQ of them. Installation Of various utility

equipments as per the projects parameter and the requirements for area. Involved in Pre-

Commissioning activities for plant equipments. Involved in co-ordination with Overseas technical and

domestic consultant for the technical issues. Followed policies and procedures to ensure smooth

operation of the department in conjunction with quality standards. Communicating regularly with

Project/Commissioning staff and management to keep abreast and gather input of supplies, logistics,

billing information, project information, project needs, policies, goals and planning. Effectively managing

the multiple departments, personnel and Various Units for multiple project works. Involved in standards

documentation for contract and tender for various projects. Involved in heavy engineering installation

and related documentation. Worked with Indian reputed EPC Contractors Project related

activities.

Client : Rukhma Oil and Chem Industries Pvt. Ltd, Jalgaon, India

Position : Commissioning Project Engineer

Company Overview

Rukhma Oil and Chem Industries Pvt. Ltd. has small diversified group of Refinery Plants Located in

Industrial area. The company involved in Oil refining and Chemical processes and Consultancy.

Responsibilities

Initially involved on handling refinery operations like desalting, distillation, vacuum distillation towers,

hyrotreaters, Gas separation unit, blending process with various controls.Responsible for the refining

plant expansion activities. Handled refining unit erection and commissioning activities. Played a major

role in Commissioning /Pre- Commissioning, Project related activities. Successfully installed various

utilities equipments like Fire pumps, Centrifugal Pumps, Multi stage pumps, reciprocating pumps,

Boilers, air compressors, Chillers, Diesel Generators, Cooling towers and piping with pipe racks as per

standards guidelines. Involved in Pre- Commissioning activities like Air blowing, Hydro testing, Drying,

Purging, Cleaning, confirmation of ready for Commissioning certificate for pipelines & process

equipments. Involved in Commissioning activities like start up runs and trials and verification and final

inspection and confirmation for ready to use for various process equipments and pipelines. Involved in

F.A.T. and S.A.T. related activities for Commissioning /Pre- Commissioning/Project work. Installed

process automation activities like DCS, PLC panel box installation and PG, PIC, PI, FI, FIC, and various

valves. Involved in installation of distillation towers, Vacuume tray dryer, Centrifugation and it’s process

parameters and Utility lines for plant. Experience of reactors like MS, SS, Glass Lined Reactor and

equipments.Handled and Developing & executing process, maintenance plans to achieve optimum

performance levels of all process & utility equipment in the plant with less loss of production and

accident.Played a role as a catalyst in Project/Commissioning for achieving daily /weekly /monthly

target. Gained experience in Quality Control and Quality Assurance related activities and related

documentations. Involved in taking and maintaining PTW and tool box reports. Involved in contract co-

ordination for contractual work related issues. Involved in implementation of process and operation

activities for projecting the pricing of the Project items. Involved in HAZOP training. Involved in

installation and commissioning activities for service tanks. Worked with Indian reputed EPC and Oil

and Gas Contractors.

ACADEMIC CREDENTIALS

M.B.A. from TGOU, India (UGC) and TASMAC, Pune (Adam Smith University, USA) in 2012 & 2007.

[MBA and Transcripts Certificates are duly attested By USA Embassy Notory Services]

B. Tech in Chem Engineering from Chhattisgarh University, India 2005.(Company Sponsored)

Diploma in Chemical Engineering from MSBTE, Mumbai 200.

[Degree, Diploma Certificates are authentified & duly attested By Ministry of HRD, MEA, Embassy]

KEY /VALUE ADDED COURSES / EXTRA CURRICULAR ACTIVITIES

Project Management from Indian Institute Of Technology (IIT),New Delhi, India

PRIMAVERA Course ( Achieved 40 PDU from PMI-USA), from CADD Centre, Mumbai.

OSHA (Occupational Safety and Health Administration) from Exon Refinery ltd, Mumbai

STCW-95 (BOSIT Equ.) from Shipping Corp. Of India, Mumbai, India (DGS Approved Course)

T-BOSIET from Samson Tiera, Indonesia. (OPITO Approved Course) valid upto 2017.

OGUK Offshore Valid Medical Certificate up to 09-09-2014

H.U.E.T. & H2S Precautions from United Marine Services, Mumbai, India (Value added Course)

ASPEN PLUS (Introductory Course) from T.K.I.E.T.,Warananagar, MS, India

Advanced process controls instruments test, study and calibration from ATI, Mumbai

(Certificate from Ministry of Labour & Employments, India)

Life Member Of Indian Institute of Chemical Engineers, Kolkata India (LM-41521)

Associate Member of Commissioning Specialist Association (CSA)- UK

Proficient with SAP R3 ad MS Project, Primavera Module with good operating mode.

PERSONAL VITAE

Address : 18, Dhake Wadi, Jalgaon, 425001, Maharashtra, India

01st Jan 1980

Date of Birth :

Martial Status : Married

Dependant : Mrs. Bhagyashree Mayur Kale (BE-E&TC), Wife

Gender : Male

Passport Details : A valid ECNR INDIAN Passport No. K6990357 / Valid up to 11-11-2022

Linguistic Abilities : English, Hindi, Marathi,

All the above information is true and correct to the best of my knowledge and belief.

Mayur N Kale

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