Quality Control Project

CURRICULUM VITAE

B. Srinivasulu Reddy

E mail: ab2w6c@r.postjobfree.com

Phone No: +91-970-***-****

Sub: Application for the Position of: QC Manager / Suitable post

OBJECTIVE

Willing to work in well reputed organization to prove my technical

knowledge

skills and work experience

QUALIFICATION

Professional Qualification : AMIE in Mechanical Engineering

Certifications : CSWIP 3.1(Cert No: 28172/2)

AWS - Certified Welding Inspector

IIW International Welding Inspector in Diploma

Registered Welding Inspector from European

Welding Federation

ASNT-SNT-TC-1A Requirements,

a) ULTRASONIC LEVEL II

a) RADIOGRAPHY LEVEL II

b) MPI LEVEL II

c) DPI LEVEL II

TRAINING/ COURSES

. Attended Visual and CSWIP 3.1 welding inspection

course conducted by TWI, UK

. Member of Welding and Joining Society ( WJS ) of TWI

. Member of American Welding Society ( AWS )

. Permit to Work Course conducted by GASCO

CAREER SUMMARY

Mechanical Engineer specialized in Quality control activities of welding /

piping /NDE/ equipments, having total 18 years (India & Middle East)

experience in the field of fabrication, Inspection, quality control and

quality management systems. QC experience in construction and fabrication

of piping, fabrication shop, LNG Plants and pressure vessels. Inspection

knowledge in structural fabrication, storage tanks, piping and accessories

and vendor Inspection. Worked in various position as a QC Manager, Sr.QC

Engineer, QC inspector. Good knowledge in QMS & ISO 9001 - 2008 Series,

ASME, ASTM and API International codes & Project Specifications. Out of 18

years, 9 years in project based inspection activities in Middle East.

KEY ASPECTS

1. Quality Control activities in welding and related activities, piping

and accessories, NDE, materials, pressure vessels (containers),

fabrication and erection of equipments, chemical storage tanks, review

of test packages, painting inspection, structural fabrication and

erection.

1. Preparation and qualification of WPS, PQR & WQT according to

International Standards and codes.

1. Preparation and review of NDT Procedures & reports such as RT, UT, MPI

& DPT.

2. Review of ITP, QCP & NDE, IFC Drawings & Liaison with project

Engineers

3. Monitor the Construction daily quality activities and daily inspection

reports.

4. Conducting the Quality Management system and training to the all

employees

5. Extensive knowledge in welding process, NDT, Metallurgy, distortion

control, cost reduction and quality control.

6. Supervision of disciplined engineers/inspectors, ensuring all QA/QC

activities comply with QMS, and approved Quality document

7. Vendor shop inspections prior to the shipments of the procured items

to verify the compliance with respect the specifications

8. Attending weekly progress and construction meetings with clients.

9. Monitor the repair rate and control the repair percentage as per

project requirements.

1. RT film interpretation & inspection co-ordination, supervision,

monitoring & witnessing of various sub contractors NDT test,

destructive test, heat treatment chart etc.

1. Preparation and monitoring the KPI's, Monitoring the welding

variables, electrode baking, pre heat and inter pass temperature as

per approved WPS.

1. Carried out stage wise inspection of static and rotating equipments

location, orientation, leveling and alignment, trays leveling and

internals inspection during installation and erection.

2. Selection of the suitable candidate for inspection work.

3. Proper training to be given to the inspectors related to inspection

activities.

1. Preparation of Inspection and test plan, Quality Control Procedures,

Quality Management Systems and NDT Procedures. Preparation of QC

Weekly/Monthly reports.

1. Preparation of punch list, test pack preparation and coordinating to

hydro test group.

2. Assure that all inspection records / Quality documents / and relevant

project documents will be maintained and achieved according to project

execution plan.

1. Carried out NDT testing on stationary equipments like columns,

vessels, heat exchangers and process piping to find internal corrosion

and pitting.

1. Incoming material inspection, certificate review, Material trace-

ability and identification.

1. Review of method statements and quality control procedures.

2. Conducting the internal audits and raise the NCR and ensure

satisfactory closed out.

1. Hydro testing Pneumatic testing, Review of PWHT charts, Hardness

testing, PMI as per ITP/codes/standards/Project specifications.

1. Inspection of painting and associate, FBE coating, DFT and holiday

testing.

2. Attending the quality meetings, construction meetings, weekly progress

meetings with sub contractor and clients

3. Materials handled: LTCS ( A333 Gr 6), CS (API 5L GrB, A106 GrB) Alloy

Steel( A335 P11, P22,) SS (A 312 TP304, TP304L, TP316 & 316L, TP321 &

347)

1. Preparation of final QC dossier and handling over to client.

1. Customer complaints handling activities, so as to achieve optimistic

quality requirement.

2. Quality check and Quality control to minimize the cost.

1. Liaison with client & TPI and internal department for smooth execution

of projects.

2. Good knowledge in QMS & ISO 9001 -2008 Series & International Codes

and Standards.

1. Familiarized in codes, ASME Sec V, ASME SecV111 Div 1&2, ASME IX, ASME

B31.3, ASME B31.1, ASME Sec11, API 1104, API650 and project

specifications.

PROJECT WORK INVOLVED IN CHRONOLOGICAL ORDER

Employer : Kharafi National Company; Abu Dhabi

Project : Integrated Gas Development-Habshan 5 Process Plant

Project

Main Contractor : Technimont S.P.A

Client : Gasco

Designation : Sr. QA/QC Engineer

Duration October 2011 to March 2013

Work Involvement

Review the client contract specifications / Technical requirements,

drawings etc. and preparation of Quality Control Procedures in

accordance with Codes, & Standards/ Client Specification requirements.

Attending regular (daily/weekly) site coordination meetings with the

client and monthly progressive review meeting

. Monitoring the performance level of the QC Inspectors/Engineers for

ensuring accomplishment of the target.

. To carry out Routine surveillance inspection on construction work in

fabrication, welding, painting, Mechanical installation, testing, non-

destructive examination, heat treatment to monitor that procedures

exist to control activities and these are done as per the established

procedures

. Managed multidisciplinary team of inspectors.

. Identify root causes in case of non-conformity and propose

recommendation for corrective and preventive actions

. Conducting the Quality Management system and training to the all

employees

. Conducting internal meeting with QC Engineers & Discipline inspectors

on daily basis and follow-up daily site activities

. Identify root causes in case of non-conformity and propose

recommendation for corrective and preventive actions

Preparation and qualification of WPS, PQR & WQT from testing to final

documentation.

Coordinating with construction managers for the welding and

construction related issues.

Co ordination of construction activities, schedule with project

engineers and constructions managers.

Asst Project QA/QC Manager and responsible for monitoring QA/QC

activities at the site

Monitor and Control the fabrication activities as per ITP / Contract

Specification/ Codes / Standards. Reinforces and maintains Quality

with respect to: - Applicable codes and standards, Client

Specifications, Dimensions and instructions according to working

documents (drawings), Workmanship, company's Quality Manual and

production cycle

Execute Welding, NDE Inspection, RT films interpretation and

evaluation.

Review of Test Packages and co ordinate the testing groups and client

Coordination the test pack team with 2 million inch dia welding and

9000 test packs involved

Assure that all inspection records / Quality documents / and relevant

project documents will be maintained and achieved according to project

execution plan.

Preparation of punch list and clearance to the next operation and co-

ordinate the testing group

Review of RT, MPI, PT, PWHT, PMI and Hardness Reports

Coordinating with client and subcontractors, solve the site problems

and internal correspondence to enforce implementation of Quality

Control Procedures.

. Maintain all relative Inspection records, for handover to Client upon

attaining Mechanical Completion

Review of QC dossier when the project will be completed and hand over

to the clients

Employer : NASSER S. AL HAJRI CORPORATION, Saudi

Arabia

Project : Yanbu Export Refinery Project

Client : Technicas Gulf / Aramco

Designation : QC Manager

Duration : Dec 2008 to Aug 2011

Work Involvement

. Ensure Subcontractors procedure compliance with Aramco Standards.

. Co ordinate the Batch Plant croup and review the Concrete mix designs.

. Managed the quality control activities of concrete works from material

validation, mix design, concrete pouring, sampling and testing

. Co ordinate with approved third party Inspection agency for conducting

FDT, Concrete slump, Temperature and air content and specimen for lab

test as per specification

. Prepare detailed records and reports for all inspections, and maintain

the QC documentation.

. Co ordinate with approved third party Inspection agency for conducting

FDT, Concrete slump, Temperature and air content and specimen for lab

test as per specification.

. Establish and conduct regular QC meetings with the QA/QC staffs.

. Managed the multidisciplinary team of supervisors and inspectors

. Monitoring the Quality Management system and training to the all

employees

. Conducting internal meeting with QA/QC Engineers & Discipline

inspectors on daily basis and follow-up daily site activities

. Conducting in house quality awareness training to Inspectors and

Supervisors

. Correlate, Prepare and issue the Weekly Field Inspection Notice to

Client and co-ordinate with Client in attendance.

. Verification of all documents related with inspection activities as

per approved ITP.

. Evaluate specific inspections and sentence the results with the sub

contractor, and where applicable Client in attendance.

. Prepare and issue Non conformance Reports, resolve by developing and

implementing corrective measures, and ensure that it is implemented.

. Co-ordinate and conduct inspections with any applicable local

authority.

. Conducting audit and prequalification visits for new vendors approval

. Maintain all relative Inspection records, for handover to Client upon

attaining Mechanical Completion.

. Conduct inspections on materials and equipment when requested by the

Material controller.

. Attending weekly progress and construction meetings with client.

. Resolving with the Project Manager, any technical documents

discrepancies, ambiguities, confusion or queries, expressed by

construction personnel, sub contractor or Client

. Co-ordinating internally, to ensure correct communications exist and

are maintained, between company and Client

. Responsible for assuring and controlling the work quality as per the

approved specification and drawings

. Ensure that all inspections are executed efficiently and expeditiously

in order to comply with the master construction schedule

. detailed records and reports at all inspections conducted at the site

and maintain the quality control documentation

Review of QC dossier when the project will be completed and hand over

to the clients

Employer : TEKFEN CONSTRUCTION & INSTALLATION CO.

Project : KHURAIS WIP AND UTILITIES (KUC) PROJECT

Main Contractor : Snamprogetti

Client : Saudi Aramco

Designation : QA/QC Engineer

Duration Sep 2006 to Nov 2008

Work Involvement

Review the Saudi Aramco contract specifications / Technical

requirements, drawings etc. and preparation of Quality Control

Procedures in accordance with International Codes, & Standards/ Client

Specification requirements.

Preparation & qualification of Welding Procedure Specification,

Procedure Qualification records (WPS & PQR), WQT from testing to final

documentation.

Asst Project QA/QC Manager and responsible for monitoring QA/QC

activities at site

Monitor and Control the fabrication activities as per ITP / Contract

Specification/ Codes / Standards. Reinforces and maintains Quality

with respect to: - Applicable codes and standards, Client

Specifications, Dimensions and instructions according to working

documents (drawings), Workmanship, company's Quality Manual and

production cycle

Execute Welding, NDE Inspection, RT film interpretation and

evaluation.

Preparation of Test Packages and co ordinate the testing groups and

client

Discuss the quality deficiencies, constructions deviations and

inspection findings with constructions groups.

Monitors and minimizes/ eliminates weld repairs.

Assure that all inspection records / Quality documents / and relevant

project documents will be maintained and achieved according to project

execution plan.

Review the subcon NDE procedures, control and instruct the workshop

and site team of inspectors of from early stage to mechanical

completion.

Preparation of punch list and clearance to the next operation and co-

ordinate the hydro testing group

Review of RT, MPI, PT, PWHT, PMI and Hardness Reports

Correspondence with client and subcontractors to solve site problems,

internal

correspondence to enforce implementation of Quality Control

Procedures.

Employer : Consolidated Contractors Co (CCC); Abu

Dhabi

Project : NGL Project

Main Contractor : Snamprogetti

Client : Gasco

Designation : Sr. QC Engineer

Duration June 2004 to July 2006

Work Involvement

Study the client contract specifications / Technical requirements,

drawings etc. and preparation of Quality Control Procedures in

accordance with International Codes, & Standards/ Client Specification

requirements.

Asst Project QA/QC Manager and responsible for monitoring QA/QC

activities at the site

Monitor and Control the fabrication activities as per ITP / Contract

Specification/ Codes / Standards. Reinforces and maintains Quality

with respect to: - Applicable codes and standards, Client

Specifications, Dimensions and instructions according to working

documents (drawings), Workmanship, company's Quality Manual and

production cycle

. Conducting internal meeting with QA/QC Engineers & Discipline

inspectors on daily basis and follow-up daily site activities

Execute Welding, NDE Inspection, RT film interpretation and

evaluation.

Preparation of Test Packages and co ordinate the testing groups and

client

Discuss the quality deficiencies, constructions deviations and

inspection findings with constructions groups.

Monitors and minimizes/ eliminates weld repairs.

Assure that all inspection records / Quality documents / and relevant

project documents will be maintained and achieved according to project

execution plan.

Prepare the WPS/PQR & NDT procedures, control and instruct through

workshop and site team of inspectors of various disciplines from early

stage to mechanical completion.

Correspondence with client and subcontractors to solve site problems,

internal correspondence to enforce implementation of Quality Control

Procedures.

Reinforces and maintains Quality with respect to: - Applicable codes

and standards, Clients. Specifications, Dimensions and instructions

according to working documents (drawings), Workmanship, company's

Quality Manual and production cycle Monitors and optimize the

productivity of the assigned workforce with respect to the allocated

budget

Supervision of Welding and Piping inspectors, NDT coordinators and

coordinate the project engineers for smooth QA/QC activities.

Ensure that all utilized equipment and consumables are of the

appropriate and approved /certified

Review of RT, MPI, PT, PWHT and Hardness Reports

Discuss the quality deficiencies, constructions deviations and

inspection findings with constructions groups

Responsible for all aspects of QC, interpretation of drawings, shop

floor surveillance, ensure implementation of quality plans &

procedures.

Correspondence with client and subcontractors to solve site problems

Internal correspondence to enforce implementation of Quality Control

Procedures

Monitors and minimizes/ eliminates weld repairs.

Controls and monitors welding consumable used and adherence to WPS.

Preparation of punch list and monitoring the closing of punch list and

released for the test.

Also responsible for the Equipment Quality Control activities

according to plant quality

control procedures, like Checking elevation leveling, verticality,

horizontally of the drums, columns and exchangers, Also ensuring the

flatness of the internal trays, weir height and down comer clearance,

Checking the visual, final inspection and inside cleaning & final

construction inspection and release the equipment for insulation.

Employer : SEC Industries (P) Ltd Hyderabad.

(SEC is ISO 9001-2000 organization engaged in

manufacturing of defense equipment's like Launchers

super structure, Pressure Vessels (containers)

Lifting beams, Load & un loading platforms and

structural fabrication items etc.)

Project : Shop Fabrication, Welding and Testing

Client : BDL/DRDL

Designation : Sr QA / QC Engineer

Duration May 2001 - Dec 2003

Work Involvement

. Inspection and testing of structural fabrication of Launcher

super structure, Pressure vessels, lifting beams load / un load

platforms, box containers & structural items from receiving

material identification stage to final inspection / Acceptance

. Witnessing of WQT, Procedure qualification, Mechanical tests and

assessing the results. Review of welding procedures, procedure

qualification records, quality procedures. Prepare and approved

WPS, PQR, and qualified the welders, review performance records,

material certificates, calibration certificates, painting

records, welding parameters etc. Radiography Interpretation,

review of NDE reports & evaluate the results

. In charge in the evolution, inspection, and analysis of incoming

materials, finished products and returned products from customer

. Responsible for quality of material, workmanship and manufactured

equipments.

. Welding Inspection, Preparation / Qualification of WPS/PQR and

WQT, Preparation of quality plans, Preparation of NDT/NDE

procedures

. Organize and conducting the Welder Qualification Test as per ASME

SEC IX and client specification

. To carry out Routine surveillance inspection on construction work

in fabrication, welding, non-destructive examination, to monitor

that procedures exist to control activities and these are done as

per the established procedures

. Inspection of Electrodes(Baking/Quiver temp as required), filler

wires and gas used for welding

. Maintaining Daily welding inspection/ NDT Reports with respect to

welded Joints

. Verification of all documents related with inspection activities

as per approved ITP.

. Preparation of inspection reports and final inspection dossiers,

for client review & approval

. Conduct vendor shop inspection prior to the shipments of the

procured items to verify the compliance with respect to the

specifications.

. Preparing and implementation of CAPA (action plans) for rejection

and problems.

. Interpretation of RT films, witnessing the UT, MPI & DPT on

welded joints.

. Maintaining the calibration records for the measuring and testing

instruments

. Established and implemented the reporting system for the QA/QC

department

. Review & witnessing the physical and chemical properties as per

material specification, Preparation of the test specimens, review

of the heat treatment charts, inspecting the bought out items

with the verification of the test certificates.

. Fabrication inspection, perform in process inspection such as

layout, fit/ups, visual and dimensional inspection of varies

pressurized containers and structural fabrication items

accordance with the latest revision drawing, applicable codes and

specifications

. Review of materials / welding consumables test certificates.

. Co Ordinate the third party inspection, like MSQAA & SQAE (Wing)

& Project inspection group for inspection activities and

documentation

. Prepare complete inspection reports and documentation for client

reference and final approval. This includes dimensions reports,

material traceability as build drawings and NDT Reports.

. Ensure that the Internal and External audit are carried out as

per schedule

. Knowledge of documentation, procedures as per ISO 9001 - 2000 and

conducting the internal audits as per ISO & Procedure manuals

Employer : Al - Hammam Company; Saudi Arabia

Project : Bulk Plant Modernization Project.

Client : SAUDI ARAMCO

Designation : QA/QC Engineer - Vendor Inspection

Duration : November 1998 to March 2001

Work Involvement

Inspection of Material and equipments according to International

standards codes (ASTM, API, and ASME) and Projects requirements.

(Familiarized ARAMCO form SA-175, SAMSS & SAES)

The responsibilities include visual inspection, in-process and final

inspection, and FBE Coating inspection. Review of WPS, PQR & WQT;

Preparation of Inspection Assignment Packages, final inspection

dossiers, Ensuring that the fabrication is carried out in accordance

with the approved quality plans and specifications and welding works

carried out by qualified welder in accordance with the approved WPS

Material inspection and review of material test certificates to check

compliance with project specification

. Established and implemented the reporting system for the QA/QC

department.

. Conduct Pre- Inspection meeting with vendors and client prior to start

fabrication with client and code requirements.

. Perform interim inspections, final inspection and witness the

designated hold points and functional testing of equipments prior to

shipping.

. Vendor shop inspections prior to the shipments of the procured items

to verify the compliance with respect the specifications

Perform Pneumatic test and Hydro test, Vacuum box testing, witness

NDT, Drums & Columns fabrication & inspection, Painting inspection

and witness the holiday testing, different types of Valves

inspection & hydro testing and documentation.

Inspection of RTR pipes & fittings, Steel pipes & fittings and Steel

structures

Prepare complete inspection reports and documentation for client

reference and final approval; this includes dimensions reports,

pressure testing, material trace ability as build drawings and NDE

reports.

Co ordinate with third party inspection and Saudi Aramco project

inspection group for inspection activities and documentation.

Employer : Oil Country Tubular Ltd. Hyderabad.

(Manufacturer of casing and tubing pipes, plain end,

threaded and coupled and threaded as per API

Spec.5CT, manufacturer of drill pipe as per API

Spec.5D)

Duration : October 1994 to August 1998

Designation : QC Engineer

Work involvement

Inspection of incoming material, bought out items with the

verification of test certificates. Evaluation and interpretation of

NDT methods UT, MPI & DPT, Process control with quality activities as

per company procedure and specifications

Material inspection for incoming materials and review of material

certificates to check compliance to project specification

Co ordination with third party inspection LLOYD's and customer ONGC

for inspection activities and documentation

. Managed the team of supervisors and inspectors and discussing the

daily QC activities.

Maintaining of Calibration records for the measuring instruments.

. Preparing and implementation of CAPA (action plans) for rejection and

problems

Threading parameters inspection, phospating, painting inspection and

FBE Coating Inspection.

Follow-up Hardening, Tempering, Normalizing and stress reliving

process. Mechanical testing and qualification, Witness of hydro

testing,

Final inspection and dispatch follow up & documentation.

Familiarity with use of all precious measuring instruments, Thread

plug and Ring Gauges and calibrations and use of all Hardness Testing

Machines, Impact testing machine, Universal testing machine and

Optical comparator

Employer : R.C.C. Sales (P) Ltd., Hyderabad India.

(A branch of Malhotra's Group of Companies)

Duration : April 1992 to Sept 1994.

Designation : Junior Engineer in Q.C. Department.

Incoming material inspection, review of material certificates to check

compliance to material specification.

Stage wise inspection of various process, like grinding section, heat

treatment section, punching sections and final packing section.

. Maintaining of Calibration records for the measuring instruments

. Preparing and implementation of CAPA ( action plans ) for rejection

and problems

Review and witness the mechanical and chemical properties of the

materials, as per the material specification.

Mechanical spare parts inspection for special purpose machines,

vendors follow up, discuss the day-to-day problems with Q.C. Manager.

Personal Details:

Name : B. Srinivasulu Reddy

Date of Birth : 20th June 1966

Nationality : Indian

Current Location : India; Hyderabad

Marital Status : Married

Pass Port No : G5495991

Pass Port Validity : October 2017

Address for Communication: B. Srinivasulu Reddy,

Plot No: 146, Balakrishna Nagar; Kukatpally

Hyderabad. 500 072, India.

Email address : ab2w6c@r.postjobfree.com

Compute Knowledge : M.S. Office

Date: 26-07-2013

Place: Hyderabad

(B. Srinivasulu Reddy)

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