Mr. Kelly T. McLincha
Buford, Georgia 30519
770-***-**** Cell 770-***-**** e-mail:
ab2885@r.postjobfree.com
CAREER OBJECTIVE: Plant Manager of a 5 million dollar and up
facility and improve the bottom line.
ACHIEVEMENTS/SKILLS:
Implemented Reliability program and Total Productive Maintenance,
Trained in Six Sigma Green Belt Practices, Site Coordinator of MP2
Implementation, Lean Manufacturing, Process Optimization and
Automation Capital Budgeting, Justification, and Project Management -
Facilities and Equipment Purchasing Plant Layout - Methods and
Standards - Kaizen - Process Optimization and Implementation Plant
floor debug and coordination with and training of operators on new
equipment and process changes. Team Leader and Participation skills -
Maintenance Management and Production Supervision Experience. Computer
skills including WP, Spreadsheets, AutoCAD, SolidWorks, CNC, and DNC
Programming, Conscientious, Hard-Working Team Player, High Energy,
Eager to Learn and Tackle New Challenges.
WORK EXPERIENCE:
2009-Present Plant Manager
SIGNATURE SHUTTER SHOPPE
Manage production in a custom interior plantation shutter factory.
Track production, inventory and quality of various stages of the
process. Insure minimum downtime through preventive maintenance and
proper inventory of critical parts. Work daily with staffing, safety,
disciplinary issues, mentoring as would be expected with management of
a typical production staff. Managed to keep the plant profitable in a
very difficult economic downturn. I used the techniques of the Toyota
Production system which deals with line balancing and reduced
staffing.
2008-2009 Reliability Engineer (Contract Engineer)
EMERSON PROCESS
Primary work in consulting reliability practices in northern Alberta's
oil sands industry. This industry on a grand scale is very process and
equipment related. Thousands of pieces of critical equipment and
instruments had to be identified on plumbing and instrument drawings
(P&ID), cataloged, assigned a criticality, determine cost centers and
cross referenced in the SAP system. The most critical equipment is
addressed first, looking into various reliability techniques
(vibration analysis, thermography, ultrasonics, etc) for the best
technique for the best OEE (Overall Equipment Effectiveness). Other
items considered are, automatically tuned transmitters, proper sized
valves, automatic process to avoid operators moving controls to a more
conservative but less productive settings. Small improvements in OEE
on a facility of this scale results in millions of dollars in
operational savings.
2005-2008 Assistant Plant Manager SIGNATURE
SHUTTER SHOPPE
Oversee daily production in a custom interior plantation shutter
factory. Instrumental in implementing new Ultra Violet coating
equipment, new engineered wood products, and plant layout which
reduced scrap by half, improved quality by 17%, cut the labor force by
14% and improved output by 15%. Profitability was improved by 18%
through these activities.
2000-2005 Reliability Engineer/ Planner / Process Engineer
JOHNS MANVILLE
Reliability champion for a 1,000,000 sq ft fiberglass insulation
plant. With the help of Emerson, implemented vibration, thermal, and
ultrasonic techniques to prevent and detect problems before failure. I
integrated the reliability program into the MP2 system to generate
work orders for a smooth transition. Worked as a team member to
develop processes. I troubleshot and improved newly installed
packaging and sizing equipment. The total project was in excess of
$20,000,000 designed to produce fiberglass insulation for the
commercial industry. Developed and managed several capital improvement
projects. Keeper of all shutdown and planned activities for a facility
that produces in excess of 500,000 lbs of fiber glass a day. Champion
of MP2 implementation/utilization and Total Productive Maintenance
events. Trained in Six Sigma techniques, and have managed 20
maintenance personnel including contractor work. Also initiated
vibration analysis and equipment upgrades to improve equipment
reliability.
1994 - 2000 Senior Manufacturing Engineer
PEACHTREE DOORS AND WINDOWS
Defined, justified, and implemented a wide range of capital,
maintenance, and facilities projects in a high-end residential door
and window manufacturing facility. Processes include coil handling
and stamping, metal forming, woodworking, urethane foam injection,
painting, manual and automated door and window assembly, and
packaging. Combined manufacturing operations from three facilities of
over 1,000,000 sq. ft. into one of 500,000 sq. ft. utilizing Lean
Manufacturing techniques, inventory reduction, outsourcing of non-
essential operations, and automation of essential processes. Managed
capital projects of up to $2.3M. Introduced new product tooling and
equipment. Assisted in the management of a disaster (tornado) recovery
effort.
1992 -1994 Project / Industrial Engineer
CONSTAR INTERNATIONAL
Managed startup of highly automated PET beverage container plants,
including Cost Estimating, Plant Layout, Equipment Specification,
Purchase and Debug, Management of Installation Contractors, and Plant
Startup. Projects averaged $1-2M and included blow-molders,
orienters, labelers, leak testing systems, box erectors, packers,
palletizers, and various conveyors. Designed systems for both Pepsi
and Coke.
1991 - 1992 Plant / Industrial Engineer HARTMANN
SANDERS COMPANY
Involved in all aspects of startup manufacturer of architectural
columns (i.e. backside of White House). Processes included stile
manufacture, glue-up, contour turning, and plaster casting. Duties
included production trouble-shooting, preventive maintenance,
purchasing and inventory control, safety, personnel problems,
engineering and plant layout. Worked with Accounting, Sales, and
Insurance Underwriters.
1988 - 1991 Product Engineer / CNC Dept. Supervisor
ABRAMS FIXTURE COMPANY
Designed and fabricated store fixtures for major national retail
clients. Designed units to meet customer requirements and plant
capabilities, specified hardware, produced Bills of Materials, CAD
drawings, and CNC router programs. Directed 5 people in the
production of fixture components on CNC routing equipment. Secured
facility at end of shift, conducted outside QC checks, and PM'ed
equipment.
1987 - 1988 Quality Control Technician ALKARIL
CHEMICAL COMPANY
Performed acceptance, in-process, and final inspection testing, and
process adjustment calculations for a surfactant supplier. Filled out
Bills of Lading, Certificates of Analysis, and SPC charts.
1983 - 1987 Sergeant, Avionics Systems Specialist, Aircraft Analyst
U.S. AIR FORCE
EDUCATION:
1986 BS in Industrial Technology (3.62 GPA) SOUTHERN
ILLINOIS UNIVERSITY
1984 A.S. Avionics Systems Technology COMMUNITY COLLEGE OF THE
AIR FORCE
1979-82 Engineering Studies UNIVERSITY OF
MICHIGAN / FLINT