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Engineer Plant Manager

Location:
Buford, GA, 30519
Salary:
120K
Posted:
July 31, 2013

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Resume:

Mr. Kelly T. McLincha

**** ********** **** *****

Buford, Georgia 30519

770-***-**** Cell 770-***-**** e-mail:

ab2885@r.postjobfree.com

CAREER OBJECTIVE: Plant Manager of a 5 million dollar and up

facility and improve the bottom line.

ACHIEVEMENTS/SKILLS:

Implemented Reliability program and Total Productive Maintenance,

Trained in Six Sigma Green Belt Practices, Site Coordinator of MP2

Implementation, Lean Manufacturing, Process Optimization and

Automation Capital Budgeting, Justification, and Project Management -

Facilities and Equipment Purchasing Plant Layout - Methods and

Standards - Kaizen - Process Optimization and Implementation Plant

floor debug and coordination with and training of operators on new

equipment and process changes. Team Leader and Participation skills -

Maintenance Management and Production Supervision Experience. Computer

skills including WP, Spreadsheets, AutoCAD, SolidWorks, CNC, and DNC

Programming, Conscientious, Hard-Working Team Player, High Energy,

Eager to Learn and Tackle New Challenges.

WORK EXPERIENCE:

2009-Present Plant Manager

SIGNATURE SHUTTER SHOPPE

Manage production in a custom interior plantation shutter factory.

Track production, inventory and quality of various stages of the

process. Insure minimum downtime through preventive maintenance and

proper inventory of critical parts. Work daily with staffing, safety,

disciplinary issues, mentoring as would be expected with management of

a typical production staff. Managed to keep the plant profitable in a

very difficult economic downturn. I used the techniques of the Toyota

Production system which deals with line balancing and reduced

staffing.

2008-2009 Reliability Engineer (Contract Engineer)

EMERSON PROCESS

Primary work in consulting reliability practices in northern Alberta's

oil sands industry. This industry on a grand scale is very process and

equipment related. Thousands of pieces of critical equipment and

instruments had to be identified on plumbing and instrument drawings

(P&ID), cataloged, assigned a criticality, determine cost centers and

cross referenced in the SAP system. The most critical equipment is

addressed first, looking into various reliability techniques

(vibration analysis, thermography, ultrasonics, etc) for the best

technique for the best OEE (Overall Equipment Effectiveness). Other

items considered are, automatically tuned transmitters, proper sized

valves, automatic process to avoid operators moving controls to a more

conservative but less productive settings. Small improvements in OEE

on a facility of this scale results in millions of dollars in

operational savings.

2005-2008 Assistant Plant Manager SIGNATURE

SHUTTER SHOPPE

Oversee daily production in a custom interior plantation shutter

factory. Instrumental in implementing new Ultra Violet coating

equipment, new engineered wood products, and plant layout which

reduced scrap by half, improved quality by 17%, cut the labor force by

14% and improved output by 15%. Profitability was improved by 18%

through these activities.

2000-2005 Reliability Engineer/ Planner / Process Engineer

JOHNS MANVILLE

Reliability champion for a 1,000,000 sq ft fiberglass insulation

plant. With the help of Emerson, implemented vibration, thermal, and

ultrasonic techniques to prevent and detect problems before failure. I

integrated the reliability program into the MP2 system to generate

work orders for a smooth transition. Worked as a team member to

develop processes. I troubleshot and improved newly installed

packaging and sizing equipment. The total project was in excess of

$20,000,000 designed to produce fiberglass insulation for the

commercial industry. Developed and managed several capital improvement

projects. Keeper of all shutdown and planned activities for a facility

that produces in excess of 500,000 lbs of fiber glass a day. Champion

of MP2 implementation/utilization and Total Productive Maintenance

events. Trained in Six Sigma techniques, and have managed 20

maintenance personnel including contractor work. Also initiated

vibration analysis and equipment upgrades to improve equipment

reliability.

1994 - 2000 Senior Manufacturing Engineer

PEACHTREE DOORS AND WINDOWS

Defined, justified, and implemented a wide range of capital,

maintenance, and facilities projects in a high-end residential door

and window manufacturing facility. Processes include coil handling

and stamping, metal forming, woodworking, urethane foam injection,

painting, manual and automated door and window assembly, and

packaging. Combined manufacturing operations from three facilities of

over 1,000,000 sq. ft. into one of 500,000 sq. ft. utilizing Lean

Manufacturing techniques, inventory reduction, outsourcing of non-

essential operations, and automation of essential processes. Managed

capital projects of up to $2.3M. Introduced new product tooling and

equipment. Assisted in the management of a disaster (tornado) recovery

effort.

1992 -1994 Project / Industrial Engineer

CONSTAR INTERNATIONAL

Managed startup of highly automated PET beverage container plants,

including Cost Estimating, Plant Layout, Equipment Specification,

Purchase and Debug, Management of Installation Contractors, and Plant

Startup. Projects averaged $1-2M and included blow-molders,

orienters, labelers, leak testing systems, box erectors, packers,

palletizers, and various conveyors. Designed systems for both Pepsi

and Coke.

1991 - 1992 Plant / Industrial Engineer HARTMANN

SANDERS COMPANY

Involved in all aspects of startup manufacturer of architectural

columns (i.e. backside of White House). Processes included stile

manufacture, glue-up, contour turning, and plaster casting. Duties

included production trouble-shooting, preventive maintenance,

purchasing and inventory control, safety, personnel problems,

engineering and plant layout. Worked with Accounting, Sales, and

Insurance Underwriters.

1988 - 1991 Product Engineer / CNC Dept. Supervisor

ABRAMS FIXTURE COMPANY

Designed and fabricated store fixtures for major national retail

clients. Designed units to meet customer requirements and plant

capabilities, specified hardware, produced Bills of Materials, CAD

drawings, and CNC router programs. Directed 5 people in the

production of fixture components on CNC routing equipment. Secured

facility at end of shift, conducted outside QC checks, and PM'ed

equipment.

1987 - 1988 Quality Control Technician ALKARIL

CHEMICAL COMPANY

Performed acceptance, in-process, and final inspection testing, and

process adjustment calculations for a surfactant supplier. Filled out

Bills of Lading, Certificates of Analysis, and SPC charts.

1983 - 1987 Sergeant, Avionics Systems Specialist, Aircraft Analyst

U.S. AIR FORCE

EDUCATION:

1986 BS in Industrial Technology (3.62 GPA) SOUTHERN

ILLINOIS UNIVERSITY

1984 A.S. Avionics Systems Technology COMMUNITY COLLEGE OF THE

AIR FORCE

1979-82 Engineering Studies UNIVERSITY OF

MICHIGAN / FLINT



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