Engineer Project Manager
Resume:
CHANDRA MOHAN. B
ab1l7l@r.postjobfree.com
Job Objective
Seeking assignments in Production/ PPC with an organization of repute preferably in manufacturing sector.
Location Preference: Andhra Pradesh
Summary
1. An astute professional with around 20 years of experience in Production, PPC, and Equipments & Tooling.
2. Successfully worked towards quality production & 5’S activities by applying Lean Manufacturing Methods like 5’Why Analysis, 7QC Tools, VA & NVA, TPM, SMED, Poka-Yoke and 5S
3. Adept in managing manufacturing activities involving in-process inspection, team building, and co-ordination with internal departments.
4. Ensuring compliance to all quality standards, and maintaining all related documents
(QMS-9001-2008, EMS-14001-2004, and OHSAS-18001-2007).
1. Foreseeing performance bottlenecks and taking corrective measures to avoid the same.
2. Significant exposure in Lead Acid Battery Manufacturing of Tubular GEL VRLA, Low Maintenance Tubular Batteries, Pure Lead Tin Thin flat Plates VRLA, Flat plate AGM VRLA and OPzS
3. In-depth knowledge of Lathe, Milling, Drilling, Cylindrical Grinding, Surface Grinding, Tool & Cutter, Planning, Jig Boring, Horizontal Boring, Plano Milling and Slide Way Grinding Machines
4. Possess strong people management, team management and leadership skills
Core Competencies
Production management Quality Management System
Resource Optimisation Lean Implementation / Coordination
Machine & Spare Parts Management Safety & Compliance Management
Cost / Wastage Control Team Management / Motivation
Employment Details
Since March’13 - working as project manager for new establishing lead acid battery manufacturing unit.
From Apr’99 to Feb’13 with HBL Power Systems Ltd., Hyderabad
Growth Path:
Supervisor - Production : Apr’99 to Aug’02
Engineer - Production : Sept’02 to Mar’05
Senior Engineer – Production: April’05 to Dec’07
Senior Engineer – Equipment & Tooling: Jan’08 to March’09
Senior engineer – Production: March’09 to April’10
Manager - Production: April’10 to Feb’13
Key Deliverables:
Production / Equipments & Tooling
1. Minimising bottlenecks for best quality, high productivity with effective utilisation of men, material, machine and method.
2. Appraising the prevalent production systems / processes, identifying loopholes if any and undertaking result-oriented measures for improve them and documenting the same.
3. Interacting with PPC, design and development department, quality department, purchase and stores department for meeting the scheduled programs.
4. Planning and executing activities based on production plan, under guidance of Factory Manager as per PPC.
5. Monitoring adherence to quality systems and complying with various quality standards.
6. Interacting with design & development department for new model (equipments & toolings) development and prototype production.
7. Planning and monitoring the Equipments & tools along with developing vendor for special process.
8. Managing the machine spare parts, machine condition and following up with various departments.
9. Ensuring safety of equipment, machinery and personnel working inside.
10. Organising activities for continual improvement & working towards cost reduction activities.
11. Ensuring maintenance of all quality system (ISO9000 &14000,OHSAS 18001).
Team Management:
1. Following- up with various departments for quality input materials, smooth process and output with quality product and better productivity.
2. Training, guiding & motivating the workforce and subordinates in achieving the set targets with relation to quality, quantity, delivery and production control.
3. Leading, mentoring and motivating teams while ensuring compliance to the laid guidelines.
Highlights:
1. Looked after development and production of:
1. Development and production of VRLA Lead Acid batteries with thin plates (pure lead tin) from 12V12Ah to 12V150Ah in ABS Mono Blocks for high rate discharge applications.
2. Development and production of Tubular Gel VRLA batteries 12V 20Ah to 12V100Ah and 2V120Ah to 2V1250Ah for SPV, telecom and industrial deep cycle applications.
3. Development and Production of Tubular Low maintenance batteries (HR, PP-SFM and OPzS container) for SPV (Solar Photo Voltaic), and Industrial batteries from 2V80Ah to 2V2400Ah applications.
4. Development and Production of Inverter/ Solar Photo Voltaic (with thick Flat and Tubular plates) batteries from 12V40Ah to 12V200Ah
1. Efficiently worked towards wastage control, good quality production & 5’S activities by applying Lean manufacturing methods (5’Why analysis, 7QC tools, VA & NVA, TPM, SMED, Poka-Yoke, and 5S).
2. Successfully:
1. Developed new Gel Filling System for enhancing productivity from 150 bty/shift to 330btys/shift and reducing over flow wastage by 10%
2. Reduced rejections of batteries from 5% to 0.5% in cell assembly and jar formation by applying corrective measures (7step problem solving tool (PDCA cycle)
1. Bagged certificate for ISO9001-2000/ QMS and ISO 14001:2004/ EMS internal audit
Previous Assignments
April’94- March’99 with Lokesh Machines Limited, Hyderabad as Assistant Engineer in Production Planning & Control
Accountabilities
1. Planning of m/c component’s process activities (raw materials to final assembly of machines) along with conducting day to day priorities.
2. Planning the priority of the work on the production m/cs under guidance of GM PPC.
3. Preparing and planning of process and product layouts as per part drawings.
4. Coordinating with various functional departments like Designs, Quality, Purchase and Assembly to accomplish the task.
Highlights
1. Efficiently managed the operating & working knowledge of Lathe, Milling, Drilling, Cylindrical grinding, Surface grinding, Tool & cutter, planning, Jig Boring, Horizontal boring, Plano milling and Slide way grinding machines.
2. Special skills in tool change over and setting.
3. Studied Part drawings & assembly drawings and prepare sequence of operations.
4. Machine assembling knowledge.
Aug’92 - March’94 with Turbo Machinery Engineering Industries Pvt. Ltd., Hyderabad as Trainee Supervisor
Accountabilities
1. Disassembling and assembling of Steam Turbines while over hauling or erection.
2. Preparing rough drawings of the warn out parts and scraping of turbine casing halves seating and other parts.
3. Centring and aligning of turbine and generator shafts, and other driving shafts.
4. Inspections of important items with NDT testing like Dye penetrate testing, magna flux testing and ultra sonic flaw detector.
Highlights
1. Overhauled and commissioned the 6MW TG set of Radial steam turbine, Make: Stal-Laval, in SEWA PAPER MILL (BILT) in Orissa.
2. Overhauled and commissioned 10MW, 16MW, and 23MW steam turbine in GNFC Bharuch, Gujarat.
3. Performed the erection and commissioning of 5 MW TG set in Titaghar paper Mills(BILT), Orissa.
4. Performed NDT testing and die penetrate testing.
5. Performed manufacturing of Turbine parts like thrust bearings, thrust bearing pads, by turning, milling and Babbitt metal centrifugal casting.
Academic Details
1. Diploma in Mechanical Engineering from Government Polytechnic, Proddatur with 65%: 1990
Other:
1. Internal Auditor Certification from HBL, Hyderabad, 2008
TRAINING UNDERWENT
1. Lean Manufacturing
2. Battery technology
3. QMS-ISO 9001-2008,
4. EMS- ISO14001-2004
5. OHSAS- BS 18001-2007
6. Personality development
Personal Details
Date of Birth: 7th December 1970
Current Address: Plot No.27, Madhuranagar Colony, MahboobNagar, PIN:509001, A.P.
Permanent Address: Hno.2-177, Dorasanipalli (Post & Village), Proddatur -516361, Kadapa (District), A.P.
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