Engineer Quality Assurance

CURRICULUM VITAE

Name: S. Mugundhan

Educational Qualification:

Mechanical Engineering B.E –First Class with Distinction 76 %.( Completed in

Nov2011).

Mechanical Engineering Diploma – First class 74% (Completed in April 2001)

Objective:

Seeking a QA/QC Sr. Engineer position in Quality dept. functional area to utilize my skills

and knowledge with my ultimate effort in a challenging team atmosphere, with inherent

dynamic and sound professional development, and enable the stewardship organization to

enhance business revenue.

Career Profile:

Having possessed 11+ Years Experience in this fields of manufacturing fabrication

of pressure vessel, Heat Exchanger & oil coolers, Forging and Auto mobile

components manufacturing as Engineer in Quality control, Quality assurance

and Destructive & nondestructive Testing .

Good knowledge of Various National and International codes & standards gained

while working with multinational clients.

Having well aware of Quality Assurance and Quality Control related works,

supervisory capabilities.

Worked in various roles including QA/QC In charge, Inspection Engineer, Senior

Inspector and Client Representative for QA/QC Team.

Experience in Equipments / Systems:

Pressure Vessels, Process Columns, Heat Exchangers as per ASME Sec. VIII

Div.1, TEMA.

Familiar in CS, LTCS, SS, and Low Alloy Steel Piping Materials.

Familiar in ASME Sec II Part A, B,C&D.

Familiar in API 660 8th Standard.

Familiar in Flange Dimension standard B16.50, Fitting std B16.9& Forged

Fittings for B16.11.

Familiar in Metallic gasket Dimension std B16.20

Work Organizations:

Worked as a Quality In charge/ Engineer-QA/QC from Dec’2008 to present M/s

Universal Heat Exchangers Limited (ASME U & U2 Certified Company) - India.

Worked as a Quality Inspector from Feb’2007 to Nov’2008 with M/s L.G

Balakrishnan & Brothers Ltd .( ISO9001: 2008 & TS 16949:2002 Certified

company)

Worked as a quality Supervisor QA/QC from June’2001 to Dec’2006

With M/s .S.V Engineering works ( ISO 9001: 2008 Certified company)

Work Experience:

A. M/s. S V Engineering Works

Receiving inspection of Raw material as per specification & purchase order and move

to next Process.

Ensuring in process inspection and monitoring critical character as per QCP through

statistical Process control Chart

First off / Last off inspection report prepare and recorded in maintain as per ISO

system.

Daily Collect rejection part and check and reported setup rejection and process

rejection and analyze through Parato chart and Cause and effective Diagram.

Implementing ISO 9001:2008 System and co ordinate with ISO consultant and get

certification acting a MR (Management Representative).

Prepare Quality control plan & process flow chart and get approved from customer

then display to quality station.

Maintain Record as per ISO Requirements and monitoring all Inspection Activities.

Quality sample good / bad implemented in final inspection quality station.

Identify quality related non conformities & implementing customer suggesting

format.

Calculate Over all Equipment effectiveness (OEE) daily and reported to management.

Major Customers

M/s. Vishranthi engineering Pvt Ltd – Bangalore

M/s. Bill forge India pvt Ltd – Bangalore

B. M/s. L G Balakrishnan & Bros Ltd

Conduct inspection of Raw material and GRN cleared through SAP.

Responsible for In house / Incoming inspection activities as per the approved control

plan.

Responsible for final inspection & pre Delivery inspection activities as per the

control plan .

Data collection, communication with manufacturing Engineering team/ product

engineering for customer / in house complaints and continual improvements project .

Review daily in house rejections and compilation of Rejection analysis report.

Preparing SPC chart for Special character class (fitment for use) to monitoring

process with in the control or not and maintain record.

Prepare MIS report and reported to Manager / General Manager.

Co ordinate with PPAP document prepare and get approval from customer.

Conduct R&R study and report maintain for critical dimension as per mentioned in

QCP.

Co ordinate with customer to solve Quality issue using 7 qc Tools and problem

solving method through 8D format.

Quality Alert Good / Bad sample prepare and display the final inspection quality

station.

Prepare first off / last off inspection report maintain and recorded.

Carried out lay out inspection and maintain recorded.

Conducting UT& MPT (Ultrasonic test, magnetic particle test) for forging component

detect a any Defects.

SYSTEM EXPOSURE

Knowledge in

Failure Mode and Effective Analysis ( FMEA)

Statistical Process control Techniques (SPC)

Production Part Approval Process (PPAP)

Advanced Product Quality planning ( APQP)

Measuring System Analysis (MSA)

ISO TS16949

Total Productive Maintenance (TPM)

Kaizen & 5S

MAJOR CUSTOMER

M/s. GKN drive line – India.

M/s. Valeo ltd - France

M/s. Bajaj Auto Ltd –India.

M/s. Ford Ltd – India

C. M/s. Universal Heat exchangers Ltd,

Incoming materials Inspection, MTC review and Ensure correct materials are utilized

in project.

Review and approve Contractor and Sub-contractor Inspection and Test Plans for

conformance to specification, codes and standards and identification of inspection

intervention requirements.

Supplier end/ sub vendor end inspection carried out and evaluated as well as approved

in line with our project requirements .like plate,pipe, fittings,Forgings, Gasket and

machining Item like Tube sheet, girth flange,and cover plate Etc .

Participate Kick off Meeting with clients and contractors and customers.

Conduct stage wise inspection like raw material examination, Material marking,

inspection Before cutting, Material Rolling/ Bending Inspection, fit up inspection

as per customer Specification, TEMA and Approved Drawing and QCP/ITP.

Ensuring Forming of Dish end and cone checked at their end Checked and approved

to meet as per Drawing and QCP.

Dimensional Inspection of Tube sheet, Support plate & Tube bundle / skeleton

assembly internally inspected and then offered to TPIA ( Third party inspection

agency).

Co ordinate client Representative & TPI Surveyors for stage and Final inspection

activities.

Before PWHT and after PWHT hardness inspection carried out Weld metal, Heat

affected zone & Parent metal and witnessed to TPI as per QCP .

Witnessed and co ordinate to TPI Ferrite number and Positive material Identification

of alloy material, weld overlay& cladding Material and report maintained and

approval get from TPIA.

Witnessed of Final dimension, pneumatic Test and Hydrostatic Test of final

Equipment as per approved QCP.

Verifying calibration status of Measuring Device and Test equipments.

Ensure Full fillment of all inspection activities and Test requirement at all stages as

per ITP /QCP and client Requirements .and submit the dossier to client and TPI.

MDR Preparation and get Approval from TPIA as well as Inspection release note

prepare and get approval From TPIA and Clients to dispatch the equipments.

Ensure Company regulation with regard to work safety and environment preservation

and maintained.

Knowledge in IBR welder Qualification ( form XII) and IBR Document pertaining

to as per Project requirement.

TPI ‘s Handled –ASME AI,Lloyds Register Asia, Indian register of shipping, TUV,

BVIS, Velosi, EIL,CEIL, UDHE, JACOBS, ABS, International Certification systems

Tech nip, TCE & IBR etc.

Knowledge in NDT – UT, MPT, LPT & VT and RT film Evaluation.

Industrial Projects and customer Handled.

Heat Exchanger, pressure Vessel, column to Various petroleum, Oil & Gas Industries

and refineries including M /s. MRPL, BPCL,CPCL, NOCL,HPCL, HOCL,ONGC,

RIL,L&T & SPIC Etc .

Earth Moving Equipments oil Coolers to M/s. BEML- Bangalore.

Some of the other customer handled –M/s. Ashok Leyland – Chennai & Hosur.

Kettle type Heat Exchanger to M/s. Spichem chemical company- Saudi Arabia.

Continuous catalyst regeneration package to M/s. Kirloskar pneumatic co lt.

Exposure to codes/ standards / specification

Good reference Knowledge of ASME Sec II, Sec VIII- Div I, PD5500, API 660 &

ASM B16.5, ASME B16 .20.NACE MR0103, NACE TM 0284.

Exposure of EIL, Uhde, Axene spec, CPCL spec, Sipchem specification .

Personal Details

Age : 30

Marital Status : Married

Language Known : Telugu, English & Tamil

Email Address : ab1l4x@r.postjobfree.com & ab1l4x@r.postjobfree.com.

Pass port No : G1798653 Exp 12.2.2017

Permanent Address : # 1/99, Baisu halli (po)

Dharmapuri ( Dt)

Pin code – 635205

Present salary : Rs 25000/-

Expected salary : Negotiable

Contact no : 099********

Notice Period : One month minimum.

Declaration

I declare that the above furnished information is true and correct.

Thanking You

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