Engineer Manufacturing
Resume:
Jerry D. Wilson
Heartland/Forney, TX 75126-8247
ab1bqc@r.postjobfree.com
SUMMARY
. Over 40 years' experience in estimating, quality, process, tooling
design, and manufacturing engineering with extensive professional
experience with: Nadcap, Mil-E 1495A, ISO 9001, QS 9000, Caterpillar,
Cummins, Detroit Diesel, Rolls Royce, Rafael, US Government, GE, Pratt &
Whitney, General Dynamics, Lockheed Martin, Boeing and
material/engineering standards AISI, ASTM, AWS, ASME, AMS and Geometric
Dimensioning & Tolerancing.
. Experienced in precision measuring equipment from micrometers to
programmable CMM's.
. Proficient with JIT, Six Sigma, Kaizen/Continuous Improvement, SPC, Point
of Use Tooling and Processes, D & P FMEA's, ITAR, FAA Procedures and Lean
manufacturing.
. Knowledge of EH&S Procedures.
PROFESSIONAL SKILLS
. Processing, SOI & SOP
. 3-5 Axis Machining
. Lean Manufacturing
. PolkYoke
. KanBan
. Six Sigma
. Kaizen/Continuous Improvement
. Tool Design
. Customer Communications
. CIMA, MRPII, BaaN, SAP, Solumina
. SPC
. Estimating
. ITAR
. MS Office: Excel, Word, Project, Outlook.
. Motoman Robotic Welding.
. Schlumberger Design & Drafting.
. Team Development Facilitation, Ethics.
. AutoCAD
PROFESSIONAL EXPERIENCE
General Dynamics-OTS - 1200 N. Glenbrook Av., Garland, TX
06/2007- 12/2011
Manufacturing/Estimating/Process/Project/Tooling Engineer (Perm. -
Workforce Reduction)
Responsibilities:
. Concurrent duties writing SOI's/Processes along with Tooling Design for
complex sheet metal assemblies .
. Processed metal Assemblies and Air Frames/Structures in a Production
Environment.
. Utilized Turret Presses, Press Brakes, Shears, Sheet Metal Stretchers,
Radial and Butterfly Stretchers, Hydraulic and Mechanical Stamping
Presses, CO2 Laser, Plasma Cutters MIG/TIG and Robotic Welding,
Conventional and Multi-Axis CNC Machining in alloy, armor, aluminum and
commercial materials.
. Estimated machined and Sheet/Plate Metal Assemblies and Details.
. Performed cost Analysis and Control, Plant Layout for New Capital
Projects.
. Trained Operators with new SOI and SOP's introduced to Processes and
Procedures.
. Time Studies and Evaluations to Optimize Production and Verify Quotes are
within Original Parameters along with P & D FMEA's.
International Aerospace Tubes (FAA Repair Station) - Indianapolis, IN
10/2006 - 05/2007
Manufacturing/Quality Engineer (Contract)
Responsibilities:
. Audited complex process routings to verify manufacturing methods and
processes.
. Ensured processes met requirements of FAA Standard Practice Manuals,
Certifications and Quality Systems.
. Used SAP, Solumina, and Microsoft and AutoCAD systems.
. Customer base: Pratt & Whitney, Rolls Royce, United Airlines, Japan
Airlines, McDonald Douglas, Boeing, Federal Express, UPS, Delta, and
American Airlines.
Full-O-Pep Wheels LLC - Bloomington, IN 06/2005 -
09/2006
RTO/Retail Store Manager (d.b.a. Rent-N-Roll Custom Wheels & Tires -
Contract)
Responsibilities:
. Managed day-to-day operations in sales, account management, customer
service and installations for a rent-to-own Custom Wheel and Tire store.
. Operations utilized RTO/Retail RSS software.
Aerofab Corporation - Indianapolis, IN 02/1978
- 11/2004
Manufacturing/Estimating/Project/Process/Tooling Engineer/Management,
(Permanent - Workforce Reduction)
Responsibilities:
. Processed complex exotic and commercial sheet metal, investment casting
and solid steel aerospace, land base turbine, diesel engine, and medical
assemblies, sub-assemblies and components and FAA Repair.
. Performed Tool Design, Estimating, Machine Tool Procurement, Facility Lay-
out and General Trouble Shooting, Process Analysis and Improvement, Time
Studies and Cost Analysis.
. Aided customers in product design with ease of manufacturing utilizing
efficient lean techniques.
. Used CAD/CAM systems using AutoCAD, TurboCAD, Applicon Bravo software and
general PC software consisting of Microsoft Word, Excel, Outlook and
Project.
. Built assemblies and components to customer specifications. (i.e. Rolls
Royce USA/Canada/England, GE Aerospace, GE Land Base Turbines, Solar
Turbines, Pratt & Whitney, Siemens, Lockheed Martin/Navsea, Sundstrand,
McDonald Douglas, Boeing, Northrop, Rockwell, Caterpillar, Detroit and
Cummins Diesel).
. Used manufacturing methods in sheet metal, tube forming, drawn forming
and stamping.
. Multi-axis CNC Machining & Turning, Conventional Machining, OD/ID/Surface
Grinding, CNC Robotic Welding, TIG Welding, MIG Welding, Orbital Welding,
Electron Beam Welding, Multi-axis Yag and CO2 Laser Cutting and Drilling,
Water Jet Cutting and Drilling, Flame Cutting, Plasma Cutting,
Conventional and Wire EDM, Metal Spinning, Hydro Forming, Nickel and Hard
Chrome Plating and Plasma Coating, Vacuum, Induction and Torch Brazing,
Vacuum Furnace and Conventional Heat Treating and NDT.
EDUCATION
. Saint Patrick School - Walkerton, IN 46574
High School 1968
. Northern Indiana Tool Inc. - Walkerton, IN 46574
Formal Tool & Die Apprenticeship 1967-1971
. Northern Indiana Tool Inc. - Walkerton, IN 46574
Tool & Fixture Design 1968-1970
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