Chad Fleury
Bomoseen, VT *****
Cell: 802-***-****
OBJECTIVE
As a highly motivated Manager, I will utilize my technical, managerial
and organizational skills to plan, organize, and execute in all areas
at the highest level. I will train and educate my staff & educate
myself which will increase the overall skill set, competency level and
responsiveness of the entire team while operating within or under
budget, YOY. I will aim to expand my overall knowledge and experience
at any business to the highest level with outstanding performance YOY.
My experience will allow me to build a highly respected, well
trained, confidant and personally satisfied team that will deliver the
best customer service with the most efficient operation. I will set
achievable goals YOY and ensure they are met or exceeded. I will
continue to be a methodical thinker who likes to take a systematic
approach using all my resources wisely. I always strive for working
smarter not harder; together as one "Team" it is the key to a
successful operation.
QUALIFICATIONS
. 2 year Electrical Apprentice (Vermont Technical College)
. 3 years Keurig Core management representing the maintenance team. VT
OPS. (GMCR)
. 1 year Supervisor Success Program Completion, Situation Leadership,
Coaching & Influencing Others, Conflict Resolutions,
Building Motivational Skills, and Best Hiring Practices. (GMCR)
. VMEC Training & Facilitator of 5's/ Creating a Lean Culture (VHCC &
GMCR)
. Effective meetings (SPOP) 8 hour training (GMCR)
. PMI Training and experience
. Compliance with ISO and GMP, regulations and guidelines
. Very Strong CPI, 5's, lean manufacturing and RIE experience
. Financial Literacy training level I & II
. Standard work, Dashboard and visual management experience
. TWI Certification (GMCR)
. TPM Training (VMEC)
. MS office, word, excel, power point.
. CMMS Implementation & Management experience (MP2, Bigfoot and Data
Acquisition)
. MARTS training in Chicago (2008)
. MTTR & MTTF experience
. 8 week Basic Electricity and Theory Training (Burlington Technical
Center)
. Dale Carnegie Human Relations Course (12 Weeks)
. Highest Achievement Award and Human Relations Champion (Dale Carnegie)
. A/B, PLC/CPU, Honeywell, Device net, schematics, experience
. Allen Bradley HMI, SSR, motor starters, servo drives, servo motors,
and Frequency Drive Training
. Electrical, mechanical, nitrogen systems, pneumatic, vacuum and
hydraulic experience
. HVAC/Plumbing
. Leading From Within (12 wk course at Carris Reels)
EDUCATION
Poultney High School (1993)
1 year Rutland Vocational Training 3.5GPA (Power Mechanics)
2 year VTC Electrical Apprentice 3.5 GPA (2003-2004)
EMPLOYMENT:
April 2012 to Present VT Production Manager Carris Reels
Responsibilities include:
. Overseeing all aspects of the 24x5 Manufacturing operations, Safety,
Quality, Efficiencies along with Shipping & Maintenance HVAC &
Equipment operations at (3) of VT's (4) sites with (10) direct reports
including (7) Dept Supervisors, (3) Department Managers responsible
for a total of 120 full time employees.
. Set Departmental Goals and measure success YOY for Quality, Safety,
Efficiencies, Scrap, Rework, Customer complaints Internal & External,
Staffing Development, etc. showing significant positive results in all
areas in just one year.
. Responsible for daily and weekly scheduling of orders
. Responsible for interviewing & hiring new employees
. Ensure we are OSHA compliant in all depts.
. Pivoting data, measuring success and reporting weekly to the VP of
Manufacturing on Safety, Quality, Productivity & customer complaints
. I oversee the JIT flow of the material processing ensuring all
deliveries are shipped out on time ensuring the best quality to the
customer's specifications.
. Other responsibilities include, ensuring we are utilization our staff
to the fullest based on time studies, identifying job responsibilities
and expectations of each position.
. Supporting employee retention level and a desirable work environment
. Development of my management team, administratively, interpersonal
skills, communication skills, human relations, effective time
management, Training, creating a lean manufacturing culture, visual
management, cutting waste from our operation is a primary focus in my
position.
. Balancing FTE across sites and managing within budget YOY
. Implementation of 5's & Lean Manufacturing concepts and measuring
results or value added
. Managing a lean inventory of over runs finishing a raw material
. Managing overtime for 120 + employees showing a downward trend YOY
across all sites in FY13
. Managing all running inventory levels for high sales volume customers
to reduce set up time and increase capacity for growth.
. Oversee all merit budgets, annual evaluations, continuously improving
the effectiveness of the annual reviews.
. Manage all CPI opportunities and quantify ROI.
. Oversee Production Incentive Programs for 120 employees +
. Manage interviewing, hiring and orientation training for all new
employees.
. Work closely with our Sales and Customer Care team to reduce customer
complaints both internal & external and maintain growth while
increasing capacity within our current operations.
. Leading and managing the maintenance team to meet a 2 yr agreement
with Efficiency VT with improvements (i.e. lighting, compressed air,
fossil fuel reductions).
. Facilitate monthly safety meetings, review actions, OSHA & DART
information, set goals & milestones celebrations.
Jan-2011 to April 2012 VHCC Manufacturing/Facility Maintenance Manager The
Largest US Hard Cider Manufacture. (Woodchuck Cider)
Responsibilities include:
. Overseeing all types of maintenance activity including facility, HVAC,
plumbing, electrical, mechanical and manufacturing & packaging
equipment.
. Implementation of Bigfoot CMMS and parts management system.
. Operating within and under budget YOY.
. Balancing FTE, reducing OT and increasing maintenance utilization
hours YOY
. Manage all technicians' mechanics and electricians on 3 shifts in all
areas of Preventative, corrective, reactive maintenance.
. Managing New Project purchases and installs (i.e. Compressor & Air
Dryer, manufacturing equipment, etc.) along with working with
Efficiency VT sizing equipment appropriately and receiving state
incentives for each project.
. Manage all Maintenance & Facility projects including HVAC, Compressed
air, Manufacturing equipment & temporary office space, properties,
etc.
. Leading the maintenance team to meet a 2 yr agreement with Efficiency
VT with improvements (i.e. lighting, compressed air, fossil fuel
reductions).
. I manage all purchasing within the department and responsible for
building and implementing a structured preventative maintenance
program, managing maintenance budgets report equipment repair costs
annually also weekly reporting of PM completion, OEE, Equipment
downtime, etc.
. I am leading the lean culture at GMB implementing 5's, visual
management, value stream mapping and CPI opportunities.
. Ensuring all depts. were OSHA compliant
Jan 2007-Jan-20011 Keurig Maintenance Manager, Green Mountain Coffee
Roasters
Responsibilities include:
. Oversee area maintenance projects and act as member of Maintenance
leadership.
. Act as communication liaison between maintenance technicians and business
partners including Production, Engineering, and maintenance technicians
from other areas.
. Organize plans and executes preventative maintenance on all packaging
equipment.
. Maintains accurate data acquisition and MP2 data system reports, charts,
ECT.
. Ensure maintenance inventory accuracy and correct min/max for all
inventory items.
. Manage and mentor area maintenance staff by providing performance
coaching, training, and direction. This includes planning and scheduling
tasks and prioritizing work.
. Routinely evaluate, modify, and develop preventative maintenance tasks to
ensure equipment effectiveness.
. Maintain tools and resources needed by area maintenance staff needed to
successfully complete tasks and projects.
. Review maintenance history, identify key opportunities for improvement,
and establish business unit-specific projects to address needed changes.
. Completes annual performance reviews.
. Manages internal and external certification training program for all
maintenance technicians.
. Supports and encourages continuous educational hour required for all
staff member each fiscal year.
. Supports and ensures all quality, scrap, production, team, environmental
and cost goals are met each fiscal year.
. Audit maintenance task quality, track work orders, and report on area
maintenance activity and performance.
. Participate in appropriate business unit meetings (pod, planning,
leadership, and employee meetings) and work with Maintenance leadership
on corporate initiatives.
. Coordinate area maintenance team's training, performance goals, and
development plans.
. Provide on-call support on a 24 hour/ 7 day basis to the area maintenance
team.
. Coordinate with vendors to meet the needs of the area maintenance team.
. Assist maintenance technicians as necessary.
. Comply with Regulatory, GMCR, and departmental policies, procedures, and
standards (especially safety).
. Performs other duties as requested by management.
. Supervise 15 maintenance technicians on 4 shifts 24 X 7.
. Support maintenance certification program internal and external.
. Operate within fiscal year budget and plan to reduce budgets yr over yr.
. Support preventative maintenance and training at multi site maintenance
teams (Tully's, Essex and Knoxville)
Summary of accomplishments in this position: I created a PM schedule with
standard work documentation in 2007 at that time the OEE for the Keurig
operations was 66% with over 5% scrap rate. Between the scheduled effective
PM's that were audited, an internal training certification program that I
also implemented and continuous process improvements my team and I raised
this number to an 82% average on all high speed packaging lines with a 1-2%
scrap rate in FY10. My staff was so well trained by 2009 I cut 2
maintenance positions (didn't back fill when 2 people left the company)
from the budget which was a total salary savings of 90-$100,000 in FY10. I
have budgeted and built a stable and accurate inventory for our high speed
packaging lines a total of $500-750,000 in inventory managed with a MP2
database. I have supported multi site maintenance functions from PM
planning in Seattle for (3) packaging lines at Tully's Coffee to (28) high
speed packaging lines over 330,000 sq ft facility at GMCR in Knoxville, TN.
This along with implementing our internal training certification for over
20 techs at GMCR's Knoxville site is raising the bar for the multi site
maintenance group. I drive my team to continuously improve and have had
the highest educational hours within the GMCR maintenance dept for 3 years
straight, an average of 72 hours per tech, while balancing the daily
coverage to meet company and department goals. I manage my team of 13 with
very little support or direction from my Production Manager from all
aspects of budgeting, training, CPI opportunities, figuring FTE for
additional capacity, reporting out weekly and posting trend charts for OEE
and machine downtime. I utilize a dash board management style and
effective meetings structure to resolve on going machine issues that show
up in my report of top ten downtime issues, week over week. I am familiar
with MP2 and Data Acquisition, data systems. I had a tech promoted within
to production Supervisor and 2 techs who received the highest achievement
award in Dale Carnegie since 2007. My maintenance operation has been noted
as a well structured, efficient operation and a model for best practice
amongst all Keurig coffee roasting companies.
. Evaluated as a Top Performer 4 years in a row. (GMCR)
2005-2007 Keurig Production Supervisor, Green Mountain Coffee Roasters
Responsible for meeting daily production and quality goals with 30 staff
members reporting directly to me. Helped
staff to meet individual goals by supporting them
through planning and efficient scheduling. Organized TWI and cross-
functional trainings to meet the demands of a fast
growing department. Completed annual evaluations for
all staff and established a strong team atmosphere. In the two years I
was the production supervisor we raised production quantity and
quality numbers
to exceed the 12 hours shifts and we were a 10 hour shift. We worked
together
as a solid team and took advantage of all CPI and training opportunities.
2002-2005 Maintenance Technician, Green Mountain Coffee Roasters
. Electrical and mechanical troubleshooting, preventative maintenance of
all packaging machinery, working with PLC and CPU units, motors,
hydraulic/vacuum pumps, Inkjet printers, plumbing, Keaser
compressors/dryer maintenance, pneumatics, welding and brazing,., gear
reducers, electrical motors 120-480 volts, High temp ovens, Fresco
pack lines, Universal pack lines, Schneider rotary packaging lines,
Snyder fluted filter equipment, Packaging Technologies equipment, Spee-
Dee filler systems, Nordson glue systems, Markem Laser & Cim Jets
label applicators, Mettler Toledo scales, Ramsey 9000 check weighers,
Fanuc Robotics, Mocon, Crown & Raymond lifts, liquid cooled 3 stage
industrial grinding units, Teledyne measuring equipment, coffee
bucket and cable conveyors, Bosch Rexroth & flex link conveyors and
more all within a fast-paced modern facility .
2002. Maintenance Technician, Specialty Filaments
Mechanical and Electrical troubleshooting, industrial grinder
and vacuum systems, compressors, preventative maintenance,
fabrication, plumbing, facility maintenance, precision
adjustments to produce exact diameters, and lengths, High
temp precision (dies) salt bath system, frequency drive
units, ink jet printers, machine set up, welding and brazing,
all within a fast paced plastic extrusion facility.
1999. Powdercoat Technician, Hubbardton Forge and Steel
Painting forged steel lamps, Troubleshooting inferred oven
temperatures issues, and powder coat equipment, operation of
technical chemical wash system.
1997. Mechanic, Corey's Auto Repair
Mechanical repairs to all types of automobiles, cooling
systems, electrical, drive train, engines, brakes and
exhaust.
1993-95 Tambrands
Machine operator 3rd shift
Work references:
Karin Mcgrath HR Director 802-***-****
(Carris Reels)
Alberto Aguilar VP Manufacturing 802-***-**** (Carris
Reels)
Jessica Oberg Accounts Manager 802-***-**** (Carris
Reels)