Quality Engineer (Avon or Cleveland location)

Position Summary: The Quality Assurance Engineer is responsible for ensuring product and process compliance with internal standards, customer-specific requirements, and IATF 16949. This role requires technical expertise in automotive quality tools, strong problem-solving capabilities, and the ability to lead cross-functional teams in driving sustainable improvements. The engineer will support new product launches, manage quality documentation, and facilitate corrective actions with a focus on root cause elimination and prevention.

Pay Range: $61,152.00-$91,728.00

Key Responsibilities:

Develop, maintain, and audit Control Plans, Process Flow Diagrams, and PFMEAs in alignment with AIAG and customer-specific formats (Ford, GM, Stellantis, Volkswagen).

Lead Measurement System Analysis (MSA) studies including Gauge R&R, bias, linearity, and stability evaluations.

Conduct Statistical Process Control (SPC) analysis and implement control strategies to ensure process capability and stability.

Prepare and submit PPAP documentation including dimensional results, material certifications, capability studies, and ISIRs.

Manage customer complaints, initiate 8D problem-solving, and facilitate containment, root cause analysis, and corrective/preventive actions.

Interpret and apply OEM customer-specific requirements and ensure compliance with IATF 16949, ISO 14001, and VDA 6.3 standards.

Interface directly with customer quality representatives during audits, product reviews, and issue resolution.

Maintain and update supplier quality manuals, manage sub-supplier quality performance, and conduct supplier audits. Collaborate with design and manufacturing engineering to implement engineering solutions to quality issues.

Support launch activities, including process validation, capability studies, and quality planning.

Lead cross-functional teams in problem-solving and continuous improvement initiatives using Fishbone Diagrams, Five Whys, and Pareto Analysis.

Utilize GD&T to interpret prints and ensure dimensional compliance during product and process evaluations.

Manage quality-related projects including timelines, resources, and deliverables.

Provide technical training to operators, inspectors, and engineers on quality tools and standards.

Supervise and mentor quality technicians and specialists as needed to support departmental goals.

Education:

Bachelor's degree in engineering or related technical field.

ASQ certifications (CQE, CQA, Six Sigma Black Belt) preferred.

IATF 16949 Auditor Certification is a plus.

VDA 6.3 Auditor certification is a plus.

Experience:

1-5 years of relevant experience in quality assurance.

Proven experience with AIAG Core Tools and customer-specific requirements.

Essential Skills:

Proficiency in FMEA, Control Plans, SPC, MSA, and PPAP.

Strong understanding of GD&T, blueprint reading, and mechanical inspection techniques.

Experience with CMM, vision systems, and other metrology equipment.

Skilled in problem-solving methodologies and data analysis.

Effective communicator with strong organizational and leadership skills.

Familiarity with Plex or similar quality management systems.

Physical Requirements:

Good vision and hearing.

Ability to lift heavy objects (50+ pounds occasionally; 20-40 pounds monthly).

Manual dexterity for extended keyboard use.

Mobility to stand, walk, and climb as needed.