Process Engineer

The Process Engineer will be responsible for developing, maintaining, and improving stamping processes or powder coating processes while fostering a collaborative team environment.

• Works by our core values:

o Be eager to learn.

o Deliver above and beyond.

o Be a team player.

o Focus on solutions.

o Embrace change.

• Gets it, wants it and has the capacity to do it.

ESSENTIAL FUNCTIONS:

Leadership & Team Management:

• Manage multiple process optimization projects simultaneously, ensuring timely completion and alignment with business goals.

• Act as a liaison between engineering, production, quality, and maintenance teams to drive collaboration and problem-solving.

• Champion continuous improvement and Lean manufacturing principles to enhance efficiency, reduce waste, and improve product quality.

• Monitor and report on key performance indicators (KPIs), using data to drive decision-making and process adjustments.

• Facilitate root cause analysis (RCA) and implement corrective/preventive actions (CAPA) to resolve production issues.

• Lead training sessions on new processes and equipment, ensuring smooth implementation and knowledge transfer.

Process Development & Optimization:

• Develop and implement metal stamping processes or powder coating processes for new and existing products.

• Optimize processes to enhance production efficiency, product quality, and reduce scrap rates.

• Conduct root cause analysis to troubleshoot issues related to stamping machinery and processes.

Tooling & Equipment:

• Collaborate with toolmakers and design engineers to develop and refine stamping dies and tools.

• Oversee the proper setup and maintenance of equipment.

• Recommend and implement tooling and machinery upgrades to improve performance.

Quality Assurance:

• Ensures products meet industry standards and customer expectations.

• Establish and maintain process control plans and perform regular audits for compliance.

Continuous Improvement:

• Drive initiatives aimed at reducing cycle times, waste, and production costs.

• Apply lean manufacturing principles to streamline workflows and eliminate bottlenecks.

Safety & Compliance:

• Ensure processes and equipment meet safety regulations and standards.

• Conduct safety training for operators and production staff.

Documentation & Reporting:

• Develop and maintain comprehensive documentation, including SOPs, work instructions, and process flow diagrams.

• Prepare and present reports on production metrics, process improvements, and downtime analysis.

JOB QUALIFICATIONS:

• Bachelor's degree in Engineering, or equivalent work experience

• 3-5 years of experience in metal stamping or a related manufacturing process. Experience in Powder coating is desirable.

• Proficient in metal stamping technologies, tooling design, and material properties.

• Skilled in CAD software (e.g., AutoCAD, SolidWorks) and simulation tools.

• Experience with lean manufacturing, Six Sigma, or continuous improvement methodologies.

• Strong analytical, problem-solving, and interpersonal communication skills.

• Knowledge of safety regulations and industry standards.

• Familiarity with ERP systems.

Physical Demands

• Comfortable working in a manufacturing environment with loud noises, heavy machinery, and varying temperatures.

• Ability to stand for extended periods and lift heavy objects as needed.

• Lifting, carrying, and handling parts and tools up to 40 pounds without assistance

IND-123