Sr. Controls Engineer - Automation & Vision Systems

Job Description

Sr. Controls Engineer – Automation & Vision Systems

Overview

We are seeking a highly driven Controls Engineer to take a lead role in designing, programming, and integrating advanced automation and robotic systems for manufacturing and process environments. This position blends hands-on engineering, creative problem-solving, and technical innovation — ideal for candidates who thrive at the intersection of hardware, software, and intelligent vision-based control.

You’ll work across all phases of a project — from concept and design through installation, commissioning, and long-term support — collaborating closely with mechanical, electrical, and software teams to deliver high-performing, reliable, and elegant automation solutions.

We’re looking for engineers who aren’t just programmers, but builders, troubleshooters, and innovators — people who can visualize a system, bring it to life, and refine it to perfection.Key Responsibilities

Collaboration & Project Support

Partner with cross-functional teams — mechanical, electrical, and project engineers — to plan and execute automation system designs.

Interface directly with clients to define requirements, address technical challenges, and ensure system functionality aligns with expectations.

Provide oversight and guidance for panel design, wiring, and system integration.

Participate in project reviews, field commissioning, and on-site installations.

Engineering & Integration

Design, program, and troubleshoot complex electromechanical control systems.

Develop and debug PLC, HMI, servo, robot, and machine vision applications.

Vision: Keyence, Cognex, Fanuc IRV are preferred

Perform in-house testing, system runoffs, and ensure field performance meets all safety and performance standards.

Collaborate on mechanical and control system modifications to meet evolving project requirements.

Maintain rigorous documentation for control logic, electrical prints, and integration standards.

Installation & Support

Commission and support automated manufacturing systems both in-house and at client facilities.

Diagnose and resolve issues in PLCs, HMIs, robots, and vision systems.

Provide high-quality technical support post-installation to ensure sustained system performance.Qualifications

Education & Experience

Bachelor’s or Master’s degree in Electrical, Controls, Mechatronics, or related Engineering field.

2–5 years of hands-on experience in controls programming, automation integration, or industrial robotics.

Proven experience with one or more major PLC/HMI platforms (Allen Bradley, Siemens, Omron, GE, etc.).

Vision experience: Keyence, Cognex, Fanuc IRV are preferred

Technical Skills

Strong background in PLC, HMI, and motion control (VFD, servo systems).

Preferred experience in robotic programming and machine vision integration.

Proficiency in reading and creating electrical schematics and control documentation.

Familiarity with AutoCAD Electrical, industrial networks (EtherNet/IP, Profinet, etc.), and safety circuits.

Excellent troubleshooting skills and ability to perform hands-on field modifications.

Professional Attributes

Self-motivated, organized, and capable of managing multiple priorities.

Strong analytical thinking and problem-solving approach.

Excellent written and verbal communication skills.

Willingness to travel (up to ~30%) for installation and commissioning activities.

Ability to lift 50+ lbs, pass background checks, and maintain a valid U.S. driver’s license.What We Offer

Competitive compensation range.

Comprehensive benefits including health, dental, and vision insurance.

401(k) with employer matching and paid time off.

Flexible schedule and supportive, growth-oriented work culture.

Exposure to cutting-edge automation technologies and professional mentorship from experienced engineers.

The opportunity to make an immediate impact on the design and performance of next-generation industrial systems.

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Full-time