Automotive Manufacturing Engineer - Exhaust Assemblies

Job Summary The Automotive Manufacturing Engineer is responsible for optimizing the manufacturing process of exhaust assemblies and leading new product introduction (NPI) initiatives.

This role requires a strong understanding of manufacturing principles, problem-solving abilities, and proficiency in SolidWorks.

The ideal candidate will be a hands-on individual with a proven track record of driving process improvements, cost reductions, and successful product launches.

Responsibilities * Process Development and Optimization: * Develop and implement efficient manufacturing processes for exhaust assemblies, including welding and robotic automation.

* Analyze existing processes to identify bottlenecks and areas for improvement.

* Conduct time and motion studies to optimize production efficiency.

* Implement lean manufacturing principles and continuous improvement initiatives (Kaizen). * Support work instructions and process flow updates.

* Fixture and Gauge Design: * Design and develop fixtures and gauges using SolidWorks to ensure product quality and consistency.

* Collaborate with Quality, Design engineering, and Maintenance departments to implement new fixtures and gauges.

* Conduct fixture and gauge validation testing.

* Welding and Robotic Programming: * Develop and optimize welding processes to meet product specifications.

* Program and troubleshoot robotic welding systems.

* Collaborate with welding and robotic operators to ensure efficient and high-quality production.

* New Product Introduction (APQP): * Work with Program Management for APQP activities for new exhaust assembly projects.

* Develop process FMEAs with the Manufacturing Engineering Team * Create and execute product launch plans.

* Support PPAP submission and approval.

* Manage product launch milestones and deliverables.

* Problem Solving: * Troubleshoot manufacturing issues, including welding and robotic related problems, and implement corrective actions.

* Conduct root cause analysis to identify and eliminate process defects.

* Provide technical support to production operators.

* Project Management: * Manage multiple projects simultaneously while meeting deadlines and budgets.

* Coordinate with cross-functional teams to ensure project success.

* Quality Assurance: * Monitor product quality and implement corrective actions as needed.

* Develop and maintain quality control plans.

Qualifications * Bachelor's degree in Mechanical Engineering or related field.

* Minimum of 3 years of experience in automotive manufacturing.

* Proficiency in SolidWorks for fixture and gauge design.

* Strong understanding of manufacturing processes, including welding and assembly * Knowledge of lean manufacturing principles and Kaizen methodology.

* Excellent problem-solving and analytical skills.

* Strong project management and organizational abilities.

* Ability to work effectively in a team environment.

* Experience in welding processes and procedures.

* Knowledge of robotic programming and operation.

* Experience working with APQP projects.

* Knowledge of quality tools (FMEA, PPAP, SPC, etc.). Preferred Qualifications * Experience with exhaust system manufacturing.

* Knowledge of statistical process control (SPC). * Proficient with automation and robotics.