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Process Engineer

Company:
Saberus Inc.
Location:
New Berlin, WI, 53151
Posted:
November 09, 2025
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Description:

Process Engineer – Plastics Position Overview We are seeking an experienced Process Engineer to support and enhance manufacturing operations, with a focus on plastic molding technologies.

This role is pivotal in developing, validating, and optimizing production processes while ensuring efficient material use and product quality.

The engineer will serve as a corporate resource, working on-site with cross-functional teams to drive innovation and continuous improvement.

Key Responsibilities Training & Knowledge Sharing Design and implement structured train-the-trainer programs to standardize process knowledge across sites.

Interpret machine and mold prints with proficiency.

Understand electrical, pneumatic, and hydraulic schematics to support operational excellence.

New Product & Process Development Lead process development for new product launches, ensuring robust, repeatable, and efficient molding operations.

Direct resin and material qualification efforts, including recycled and bio-based materials.

Incorporate sustainable practices and materials into manufacturing workflows.

Equipment & Process Validation Support qualification and requalification of molding machines, tooling, and support equipment.

Perform audits to verify process integrity, compliance, and efficiency.

Technical Support & Troubleshooting Provide advanced troubleshooting support for complex process-related issues.

Collaborate with operations, quality, and engineering teams to resolve persistent technical challenges.

Regulatory Compliance & Standards Ensure compliance with GMP, food safety, and quality standards.

Maintain flexibility to work a minimum of 45 hours per week and provide shift support when necessary.

Demonstrate a proactive, team-oriented mindset to support cross-functional initiatives.

Qualifications Bachelor’s degree in Plastics Engineering, Mechanical Engineering, Chemical Engineering, Polymer Science, or a related technical discipline.

3+ years of hands-on experience in blow molding, or plastics processing.

Skilled in molding machine setup, process development, troubleshooting, and optimization.

Strong experience supporting new product introductions and resin/material evaluations.

Working knowledge of CAD tools is a plus.

Ability to collaborate effectively with cross-functional teams and communicate technical concepts clearly.

Willingness to travel to support multiple manufacturing sites.

Physical Requirements Ability to stand/walk for extended periods and lift/carry 30–50 lbs.

Capable of repetitive motion tasks involving hands, arms, and fingers.

Must be able to climb stairs, squat, and perform tasks requiring good coordination.

Comfortable working in a manufacturing environment with temperatures ranging from 60 F to 110 F.

Able to detect visual defects, colors, and variations with accuracy.

Must wear appropriate Personal Protective Equipment (PPE). About the company A leading manufacturer of rigid plastic packaging, this company specializes in custom blow molding and injection molding solutions for a wide range of industries including food and beverage, personal care, household, and industrial markets.

They offer many great benefits and strive for a culture of excellence and community.

Full-Time

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