Post Job Free
Sign in

Staff Mechanical & Propulsion Engineer

Company:
Aurora Flight Sciences
Location:
Manassas, VA, 20108
Posted:
October 17, 2025
Apply

Description:

Staff Mechanical & Propulsion Engineer Position Overview At Aurora Flight Sciences, we design, build, and fly advanced aircraft and enabling technologies from concept to reality.

We are searching for a talented and self-motivated Staff Mechanical & Propulsion Engineer to help us create the future of flight.

Responsibilities will include but not be limited to the following: Responsibilities * Perform mechanical design of novel aircraft, small UAS and supporting systems.

* Conduct rapid prototype development, manufacturing, and integration.

* Perform developmental and qualification testing, troubleshooting, and data analysis.

* Collaborate with other engineering disciplines in planning, development, and test of systems to ensure software and hardware performance and compatibility.

* This position is based at Aurora's Manassas, VA location and is 100% on-site.

Minimum Requirements * Bachelors Degree in Mechanical Engineering, Aerospace Engineering or other relevant 4-year engineering degree from an accredited university.

* Minimum typically of five years of experience in aircraft or small UAS development.

* Proficiency in mechanical design for aerospace applications.

* Proficiency with CAD tools including SolidWorks, CATIA V5 and/or 3DX.

* Able to travel for up to 2 weeks at a time approximately 4 times per year.

* Must be a US Citizen and be able to obtain a security clearance.

Preferred Requirements * Proficiency with test and data analysis tools such as LabView, MATLAB, Excel, and Python.

* Knowledgeable in all aspects of the aircraft and small UAS development life cycle from initial design concepts to manufacturing, integration, and test.

* Working knowledge of electrical systems and software development and test methods.

* Demonstrated ability to troubleshoot complex problems on the fly while supporting flight test operations.

* Self-motivator with demonstrated performance in a small team environment.

* Experience with metal and/or composites fabrication, assembly, and integration.

* Proficiency operating manual and CNC mills and lathes, laser cutters, waterjets, and 3D printers.

* Familiar with UAV autopilot software such as PX4 (preferred), or Ardupilot.

* Experience with electromechanical system design and analysis.

* Experience with embedded systems programming, verification, and test.

* Radio Controlled (R/C) pilot with experience in custom R/C aircraft design, build, assembly, and flight operations.

* Holds current FAA Part 107 Certificate.

* Submitting a design or project portfolio is highly encouraged.

Physical Requirements * Ability to lift 35 pounds * Ability to be on-site weekly at our Manassas, VA site Salary Range (Annualized USD) * Minimum Range: $68,000.00 to $120,000.00 * Maximum Range: $84,000.00 to $150,000.00

Apply