Engineer, Body Exterior Systems & Mechanisms - Fiberglass Tub & Class

Job Description

ESSENTIAL DUTIES AND RESPONSIBILITIES:

Build parametric NX models and drawings for the fiberglass tub, claddings, fascia, dash/IP structure, and hood mechanism; release in Teamcenter (TC)

Drive A/B/C-surface development with PDO (Product Design Office): manage interfaces, parting lines, drafts, radii, and attachment strategies without breaking the theme

Iterate multiple concepts quickly for studio reviews; document pros/cons, mass/cost impact, and feasibility

Define laminate stackups, cores, reinforcements, and hardpoints for fiberglass/composite parts; specify inserts, bonding, and local doublers

Own gap & flush targets and fit/finish at Class-A: datum scheme, locator strategy, tolerance stacks, and build validation

Engineer the hood mechanism end-to-end (hinges, latch/secondary, counterbalance, stops, slam loads, cycle life, service access)

Lead supplier DFM/DFA for composite and plastic processes (hand layup, RTM/VARTM, SMC/compression molding, trimming/fixtures, gel-coat/paint), plus mechanism manufacture and assembly

Create and maintain the BOM, interface control documents (ICDs), and change management (ECR/ECO)

Run quick checks in SimSolid/Ansys or hand calcs for stiffness, local bearing/crush, bracket loads, and hood slam; coordinate physical tests and CMM/fixture checks

Support prototype builds and issue closure at Alpha/Beta/DV/PV; track quality (S&R, water/dust sealing, squeak/rattle countermeasures)

Work across Studio, Vehicle Packaging, Chassis, Thermal, EE, and Manufacturing to land hardpoints and assembly sequence

Full-time