Senior DeltaV Controls Engineer

Senior DeltaV Controls Engineer

Raleigh, NC

Must be a US or Green Card holder.

We have a Senior DeltaV Engineer opportunity in our Raleigh, NC office.

This person will lea

d the design, implementation, and project management of large-scale capital automation projects within the Life Sciences industry.

This role requires proficiency with Emerson DeltaV systems and a strong technical background in designing and delivering cGMP-compliant automation solutions.

The ideal candidate will have a proven track ecord of managing complete project life cycles, ensuring compliance with industry regulations, and collaborating with cross-functional teams to optimize biopharmaceutical and medical device manufacturing processes.

RESPONSIBILITIES:

All areas of responsibility listed below are essential to the satisfactory performance of this position, with reasonable accommodation, if necessary.

Design and implement DeltaV control systems for complex Life Sciences capital projects

Develop and manage project schedules, budgets, and resources, ensuring on-time and within-budget project execution

Lead system architecture development and control strategies to enhance manufacturing efficiency

Design batch sequencing, phase logic, and recipe structures to optimize production efficiency and regulatory compliance

Develop DeltaV graphics using DeltaV Live and DeltaV Operate in alignment with ISA-101 HMI guidelines

Utilize a class-based approach in overall design to maximize scalability and standardization across projects

Develop electrical designs, including power distribution, panel layouts, and grounding strategies for automation systems

Specify and procure instrumentation and hardware components

Design and implement industrial networking solutions, including Ethernet/IP, Modbus TCP/IP, Profibus, and Foundation Fieldbus

Integrate 3rd party equipment with DeltaV systems using protocols such as OPC UA, Ethernet/IP, and Modbus

Define computing infrastructure requirements, including server architecture, virtualization, cybersecurity, and redundancy planning

Design, plan, and specify DeltaV system licensing based on user requirements and project scope to ensure cost-effective and scalable solutions

Oversee the full project lifecycle, from requirements gathering to commissioning and validation

Ensure project deliveries and execution methodology compliance with GAMP5, cGMP, 21 CFR Part 11, and industry best practices

Develop acceptance protocols and manage the execution of Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT) to validate system performance

Mentor and provide technical leadership to junior engineers and cross-disciplinary teams

Coordinate with clients, stakeholders, and regulatory bodies to ensure project success

Implement advanced automation strategies, including ISA-88 batch processing, historian integration, and alarm management

Troubleshoot complex automation challenges and drive continuous improvements in system performance

Travel up to 25% for on-site support, commissioning, and client engagement

QUALIFICATIONS:

Professional degree in Electrical Engineering, Control Systems Engineering, Chemical Engineering, or a related field

Minimum of 8-15 years in automation and control system engineering, with a strong focus on Life Sciences projects

8-15 years of hands-on experience with Emerson DeltaV systems, focusing on system design and project execution

Proficiency in DeltaV Live and DeltaV Operate, including experience designing high-performance HMIs and operator interfaces

Expertise in ISA-101 HMI design principles and high-performance graphic design strategies

Strong experience in class-based configuration and design

Expertise in ISA-88 batch processing, historian solutions, and advanced control strategies

Proven experience managing large-scale capital projects in the Life Sciences industry

Strong knowledge of automation protocols (HART, Foundation Fieldbus, Profibus, Modbus TCP/IP, Ethernet/IP, OPC UA, IO-Link)

Deep understanding of industrial networking for communication between controllers, servers, and HMIs

Strong knowledge of cGMP, GAMP5, and regulatory compliance for biopharmaceutical manufacturing

Experience integrating electrical and process control systems

Strong leadership, organizational, and communication skills for cross-functional collaboration

Experience specifying and designing electrical components, including MCCs, VFDs, control panels, and power distribution systems

Knowledge of server infrastructure and virtualization technologies for robust DeltaV system deployment

Extensive experience designing and implementing batch control systems within regulated Life Sciences environments

Experience in OEM system integration using OPC UA, Ethernet/IP, and other industrial communication protocols

Ability to plan, specify, and manage DeltaV system licensing to optimize project implementation

Knowledge of Rockwell Automation, Inductive Automation Ignition, Siemens PCS7, or other DCS/SCADA systems is a plus

WORKING CONDITIONS:

The work environment characteristics described here represent those an employee encounters while performing the essential functions of this job. Reasonable accommodation may be made to enable individuals with disabilities to perform essential functions.

Office Work:

Office desk/cubicle environment

Frequent use of computers, engineering tools, and industrial control systems

PHYSICAL DEMANDS:

Occasional lifting, climbing, and working in production facilities during commissioning activities

Work may include working weekends, holidays, nightshift, and extended hours to meet deadlines and client requirements.

Our People:

Empowered Individuals – Employee-owned, we are able to hire the best and empower them to develop and deliver solutions

Rewarded & Motivated – Investing in continuing education and world-class benefits keeps our staff motivated

Positive Attitudes – Dedicated experts are committed in the long run and bring a positive, can-do attitude to your project

Knowledgeable – Recognized industry experts reinforced with ongoing training remain knowledgeable on the latest industry trends and directions

Required Knowledge, Skills, and Abilities: (Companies ATS Questions):

1. Do you have Stable work history

2. Do you have Bachelor’s degree in Electrical, Control Systems, or Chemical Engineering, or related field

3. Do you have 8–15 years of automation and control system engineering experience, specifically in the Life Sciences/Pharmaceutical industry

4. Do you have Extensive hands-on experience with Emerson DeltaV systems (design, implementation, configuration)

5. Do you have Proficiency in DeltaV Live and DeltaV Operate

6. Do you have Strong knowledge of ISA-101 HMI design and high-performance graphic

7. Do you have Proven experience with ISA-88 batch processing

8. Do you have Experience in designing class-based configurations for scalable solutions

9. Do you have Deep understanding of GAMP5, cGMP, and 21 CFR Part 11 compliance

10. Do you have the Ability to lead full project lifecycles – design through commissioning and validation

11. Do you have Expertise in integrating automation protocols (Ethernet/IP, Modbus TCP/IP, Foundation Fieldbus, Profibus, OPC UA)

12. Do you have Strong understanding of industrial networking and server infrastructure (virtualization, redundancy, cybersecurity)

13. Experience conducting and leading FAT/SAT activities

14. Do you have Strong electrical design knowledge, including MCCs, VFDs, power distribution, panel layouts

15. Do you have Excellent leadership, communication, and project management skills

16. Do you have Willingness to travel up to 25% and work extended hours or weekends if needed

17. Do you have Experience with other automation systems such as Rockwell, Siemens PCS7, or Ignition - Nice to have

18. Do you have Exposure to historian solutions and advanced data analytics - Nice to have

19. Do you have Familiarity with IO-Link and modern sensor communications - Nice to have:

20. Are you working knowledge of alarm management strategies - Nice to have:

21. Do you have Certfications in DeltaV, project management, or relevant automation standards- - Nice to have:

22. Must be a US Citizen or Green Card holder. (Please indicate which)

23. Salary Expectation? (Salary Expectations: $140k - $170k)

24. Where are you located?(With Zip Code) If you are not near the job location, please explain relocation plan in detail (e.g. timeline, relocating with family, selling/buying property)

25. Have you applied or been interviewed for any role with this company in the past? If so, please provide details. (Specialized Recruiting Group)

26. Please provide the link to candidate’s LinkedIn profile:

27. How soon can you start if selected?

28. How many years of hands-on experience do you have with Emerson DeltaV systems? What experience do you have?

28. Can you describe a recent project where you were responsible for DeltaV system design and implementation?

29, Do you have experience using DeltaV Live and DeltaV Operate? Please elaborate.

30. How familiar are you with ISA-101 HMI guidelines? Have you designed high-performance HMIs?

31. Have you implemented class-based configuration in DeltaV? If so, please describe the approach and benefits.

32, What experience do you have with PLC systems, and which brands have you worked with (e.g., Rockwell, Siemens, etc.)?

33. Have you worked on automation projects in the pharmaceutical, biotech, or medical device industries? If yes, please describe a challenging project.

34. Are you familiar with GAMP5, cGMP, and 21 CFR Part 11 compliance requirements? How have you implemented them in previous roles?

35. Have you led or participated in the FAT/SAT process? What role did you play?

36. Do you have experience developing ISA-88 batch processing control strategies?

37. Have you worked with industrial protocols like Ethernet/IP, Modbus TCP/IP, Profibus, OPC UA, Foundation Fieldbus?

38. Can you describe your experience with designing automation networks and computing infrastructure (e.g., server architecture, cybersecurity, redundancy)?

39. Have you integrated third-party OEM systems into a DeltaV system? If so, what protocols or challenges did you encounter?

40. Are you willing and able to travel up to 25% for site support and commissioning?