Job Description
Subject Matter Expert (SME) in production equipment and utility systems, process technology, and plant operating practices
PSM/RMP program coordinator
Troubleshoot site Delta V process control system and Aspen IP.21 data historian including batch operations, EM management, and cyber security functionality (RSSC-L)
Champion of continuous improvement from project ideation through scope development and execution
Site representative for process design and new product scale-up activities. Collaborate with R&D, Recipe Industrialization Engineer, Pilot Plant, and plant operations to drive new product from pilot to full production.
Additional tasks as assigned by the Plant Manager
This position has 1 Process Engineer, 1 Capital Engineer reporting to it.
10-20% travel
DUTIES / RESPONSIBILITIES
Ø Directly support production activities (50%)
· Develop and maintain production procedures (BOPs) and the operator training program to support safe and efficient operations.
· Build and maintain BOM’s and other relevant site SAP data.
· Troubleshoot and resolve Delta V issues to support ongoing production.
· Track production efficiency and capacity utilization, addressing trends as needed to stay on target.
· Drive continuous improvement through OpEx and CAPEX project work.
· Support shutdown planning activities and execute tasks as assigned.
· Support site HES policy and comply with all regulatory and internal requirements including safety or environmental incident investigation and closure.
· Support site ISO 9001:2015 program including ongoing QRA
· Report quality kpi, monitor trends, and drive continuous improvement.
· Support resolution of customer complaints in a timely manner.
· Ensure alignment with RC 14001 program managed by the site QHES Manager and support integration of management systems where sensible.
Ø Manage PSM / RMP Program (35%)
· Ensure process safety information is accurate and complete, including mass and energy balances, design calculations for emergency relief equipment, and the list of critical interlocks.
· Develop and maintain operating procedures.
· Lead incident investigations using appropriate RCA tools and ensure implementation of effective corrective actions.
· Facilitate PHA’s and Facility Siting studies, tracking action items through closure.
· Manage MOC approval routing and track status of action items through closure.
· Shared ownership of training plans, safe work permits, and emergency response plans with QHES Manager, and PSSR with Maintenance and Plant Engineer.
Ø Personnel Management (15%)
· Mentor and develop a team of production/process engineers.
· Utilize HR tools to set clear goals, monitor performance, and provide feedback.
QUALIFICATIONS / REQUIREMENTS
v B.S. degree in Engineering, preferably Chemical Engineering
v Working knowledge of PSM, RMP, ISO, Responsible Care preferred
v Minimum 10 years of experience in a chemical manufacturing environment
v Demonstrated analytical and problem solving skills
v Supervisory or alternate leadership experience preferred
v Must be able to multi-task and effectively manage stress in a fast-paced work environment.
v Strong organizational, interpersonal, and communication skills
v High level of attention given to detail and accuracy in work products
v Strong leadership skills
v HES Requirement – All Jobs
v Supports the site HES policy and complies with all regulatory and internal requirements
v Participates in HES activities provided by site management.
v Supports and promotes the reporting of all health, safety, environmental, near-miss, accident or injury incidents
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Full-time