Engineer II, Molding

Description

Position Summary

The Engineer II, Molding is responsible for supporting injection molding improvements through adherence to established product design, scientific injection molding process, tooling, resin, and equipment. The key responsibility of this position is to exercise judgement with injection molding resources, support projects within a product family and take action while adhering to defined procedures. The incumbent will also liaise with the Tooling, Molding, Engineering, Production, Quality, and Maintenance departments. The Engineer II completes intermediate projects with guidance from more experienced engineers and managers. They gain exposure to some of the complex tasks within the job function and are occasionally directed in several aspects of the work.

Essential Duties & Responsibilities

Immediate expectations

Support Molding Engineering for continuous process and product improvements

Implement Molding Engineering injection molding process development, process monitoring, and tool qualifications

Lead project and timelines for Validation (IQ/OQ/PQ) activities

Analyze and specify equipment performance and identify system improvements

Implement Cost Savings - Scrap, DPM, OEE Improvement, Scrap reduction, Setup Improvements

Close coordination with the resources assigned to the product family (tool room, Process Engr, Quality Engr)

Assist in completion of CAPA tasks and deliverables (Corrective and Preventive)

Conducts independent analysis and develops solutions to problems

Develops approaches and designs where precedent usually exists

Performs developmental and/or test work that relies heavily on a comprehensive knowledge of theory and design

Writes detailed design specifications

Receives general project direction. Solicits input from more experienced engineers.

Work on special projects as they arise

Long term expectations

Initiate and manage projects with adherence to program management guidelines as they relate to new/existing molding equipment, tooling, and materials

Coordinate efforts with the Materials Group to assess vendors and provide materials technical information

Build productive relationships internally and externally

Assists in training new/current employees with respect to documentation, use of equipment, laboratory techniques and department procedures.

Delivers communications tailored to the needs of the receiver (managers, peers, customers) with appropriate frequency to maximize its utility and promote cross-functional collaboration.

Knowledge & Skills

Competent in your domain. Familiar with other areas of domain expertise within the team.

Scientific Injection Molding training/certification or proof of understanding of the model; process, tooling, part design, materials, and equipment

Understanding of strength of materials, automation, thermoplastic and LSR injection molding, part assembly, fixturing, testing, and process control techniques

Risk Management-> FMEA generation

Six-Sigma Methodology (DOE, Process Capability, Gage R&R, etc.) - use of Minitab Software for analysis

Knowledge of the Medical Device Industry and familiarity with FDA QSR regulations

Has a basic understanding of best practices. Has a basic to intermediate understanding of engineering discipline

Have awareness of the broader product strategy and contribute to it

Ability to receive general project direction and solicit input from more experienced engineers

Requires the ability to independently make decisions that impact the attainment of project objectives

Minimum Qualifications, Education & Experience

Must be at least 18 years of age

Bachelor’s degree from an accredited college or university

3-5 years’ experience in Injection Molding Industry

Work Environment

This job operates in a professional office environment and routinely uses standard office equipment

Perform work in a clean room environment

While performing the duties of this job, the employee may be required to sit or stand for long periods of time; depending on the machine they are operating

Must be able to occasionally move and lift objects of up to 25 lbs

Typically requires travel less than 5% of the time