PLC Programmer

Job Description

PLC Programmer (Ford FAST 3.7 / TIA Portal / S7 Classic)

We are seeking 3 experienced PLC Programmers for a dynamic opportunity based in Fenton, with commissioning work at the Ford Livonia Transmission Plant. This role involves programming and debugging software for a combination of retool kits on existing stations and new machine builds based on pre-established templates. There is a strong potential for the assignment to extend beyond the initial 3-month period.

Key Responsibilities:

PLC programming, start-up, and debug of advanced automation equipment at both in-house and customer sites.

Develop and troubleshoot ladder logic using Ford FAST 3.7, within both TIA Portal and S7 Classic (v5.6) environments.

Interpret mechanical sequencing, controls drawings, and translate specifications into functional PLC code.

Verify machine build accuracy according to engineering drawings and ensure all peripheral equipment is installed, functional, and safe to operate.

Collaborate with electricians, pipe fitters, robot programmers, and machine builders to verify and commission hardware and controls.

Confirm correct machine power-up and ensure all safety systems and interlocks are operational.

Validate proper wiring and communication between PLC and peripheral devices, including establishing robust PLC-Robot interfaces.

Load and configure PLC hardware, debug manual and automatic sequences, and adjust for optimized cycle time performance.

Support project management, controls teams, and customer representatives to meet and exceed performance expectations.

Conduct and pass a successful 20-hour run-off and customer buyoff.

Provide accurate, updated electrical drawings, PLC programs, and relevant documentation to appropriate departments.

Implement and test any required system changes or software updates.

Comply with safety and environmental regulations, actively identifying potential safety hazards or compliance issues.

Participate in ongoing quality system initiatives and continuous improvement activities.

Maintain regular, dependable attendance and complete timesheets accurately and on time.

Requirements:

Proven experience programming in Ford FAST 3.7 using both TIA Portal and S7 Classic (v5.6).

Strong understanding of ladder logic, logic control systems, and mechanical sequencing.

Deep knowledge of electrical, pneumatic, and hydraulic systems.

Ability to read and interpret technical schematics, wiring diagrams, and mechanical drawings.

Experience with robot integration, including configuring PLC-Robot communication.

Demonstrated ability to work effectively with cross-functional teams on-site.

Understanding of safety protocols and environmental compliance in an industrial setting.

Previous exposure to machine commissioning, debugging, and run-off procedures preferred.

PLC programming, Ford FAST 3.7, TIA Portal, S7 Classic, ladder logic, automation equipment, mechanical sequencing, controls drawings, peripheral equipment, safety systems, robot programmers, PLC-Robot interface, cycle time, electrical drawings, continuous improvement, hydraulic systems, pneumatic systems, machine commissioningCompany Description

Flex is a leading engineering firm dedicated to delivering cutting-edge solutions.

Full-time