Senior DeltaV Controls Engineer

A leading engineering and automation firm is seeking a Senior DeltaV Engineer to join its team in Raleigh, NC. This role is ideal for an experienced professional with a strong background in Emerson DeltaV systems, particularly within regulated Life Sciences environments. The position involves leading the design, implementation, and management of large-scale automation projects, ensuring compliance with industry standards and delivering high-performance solutions.

Key Responsibilities

Lead the design and deployment of DeltaV control systems for complex capital projects in the Life Sciences sector

Develop project schedules, manage budgets, and coordinate resources to ensure timely and cost-effective delivery

Architect control strategies and batch sequencing using ISA-88 standards to optimize production and regulatory compliance

Design and configure DeltaV graphics using DeltaV Live and Operate, following ISA-101 HMI guidelines

Apply class-based configuration methods to promote scalability and standardization

Specify and integrate instrumentation, control panels, and industrial networking solutions (Ethernet/IP, Modbus TCP/IP, Profibus, Foundation Fieldbus)

Oversee system integration with third-party equipment using OPC UA, Modbus, and other protocols

Define and implement computing infrastructure, including server architecture, virtualization, and cybersecurity

Manage the full project lifecycle from requirements gathering through commissioning and validation

Ensure compliance with GAMP5, cGMP, 21 CFR Part 11, and other regulatory standards

Lead Factory and Site Acceptance Testing (FAT/SAT)

Mentor junior engineers and collaborate with cross-functional teams

Travel up to 25% for site support and client engagement

Qualifications

8-15 years of hands-on experience with Emerson DeltaV systems

Proficiency in DeltaV Live and Operate, with strong HMI design skills

Deep understanding of ISA-88 and ISA-101 standards

Proven experience managing large-scale automation projects in regulated environments

Strong knowledge of industrial communication protocols and networking

Familiarity with electrical design, including MCCs, VFDs, and power distribution

Experience with server infrastructure and virtualization technologies

Knowledge of additional platforms such as Rockwell Automation, Ignition, or Siemens PCS7 is a plus

Education

Bachelor's degree in Electrical Engineering, Control Systems, Chemical Engineering, or a related field

Work Environment

Office-based with occasional on-site commissioning and support

May require occasional lifting, climbing, and extended hours during critical project phases

Compensation & Benefits

Competitive salary range: $120,000 - $180,000, based on experience

Discretionary bonus and employee ownership program

Comprehensive benefits package including medical, dental, vision, 401(k), PTO, and more