Process Engineer - Plasma Spray & HVOF

Job Description

FAA Covered position

Role Summary/Purpose:

The Process Engineer – Plasma Spray & HVOF will provide specialized expertise in thermal spray coating processes, focusing on Plasma Spray and High-Velocity Oxygen Fuel (HVOF) applications. This role is integral to supporting aerospace manufacturing operations, ensuring adherence to OEM standards, and driving continuous improvement initiatives. The engineer will collaborate closely with cross-functional teams to optimize coating processes, enhance product quality, and maintain compliance with industry regulations.

Essential Responsibilities:

Lead the development, implementation, and optimization of Plasma Spray and HVOF coating processes to meet product specifications and quality standards.

Provide technical support to manufacturing teams, addressing process-related issues and implementing corrective actions as necessary.

Create and maintain detailed work instructions, process flows, and technical documentation in compliance with aerospace industry standards.

Ensure all processes align with OEM specifications and regulatory requirements.

Conduct thorough root cause analysis for process deviations, quality issues, and failures.

Develop and implement corrective and preventive actions to mitigate recurrence.

Apply lean manufacturing principles to streamline processes, reduce waste, and improve efficiency.

Lead or participate in continuous improvement initiatives, utilizing tools such as Six Sigma, 5S, and Kaizen.

Provide training and mentorship to team members on Plasma Spray and HVOF processes, equipment, and safety protocols.

Foster a culture of knowledge sharing and collaboration within the team.

Work closely with cross-functional teams, including design, quality, and production, to ensure seamless integration of coating processes into manufacturing workflows.

Communicate effectively with stakeholders to report on process performance, improvements, and challenges.

Qualifications:

Bachelor’s degree in Chemical, Materials, Mechanical Engineering, or a related field.

3–5 years of hands-on experience with Plasma Spray and HVOF coating processes, preferably in aerospace manufacturing.

Experience in creating and managing technical documentation and work instructions.

Strong understanding of thermal spray coating technologies, materials science, and surface preparation techniques.

Proficiency in CAD software (e.g., SolidWorks) for process design and simulation.

Familiarity with aerospace industry standards, OEM specifications, and regulatory requirements.

Experience in Maintenance, Repair, and Overhaul (MRO) environments is desirable.

Demonstrated ability to perform root cause analysis and implement effective corrective actions.

Strong analytical skills with attention to detail.

Knowledge of lean manufacturing principles and experience in applying them to improve process efficiency.

Ability to work collaboratively in a team environment, sharing knowledge and supporting team objectives.

Physical Demands / Work Environment:

The physical demands and work environment described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Frequently required to sit, stand, regularly use full range of motion of upper and lower extremities, regularly lift and /or move up to 10 pounds, frequently lift and/or move up to 25 pounds and occasionally lift and/or move up to 50 pounds. Exposure to chemicals, noise, varying temperatures, and other workplace hazards however, PTI has established process, procedures, and protective equipment to reduce or eliminate exposures to these hazards and full compliance is a requirement of the job.

About Us

Propulsion Technologies International, LLC (PTI), a joint venture between GE Aviation & Safran Aircraft Engines, offers a great work environment with fast-paced, challenging and rewarding careers. Both GE & Safran are world leaders in the design and manufacture of aircraft engines, propulsion systems, & aircraft equipment. This could be your opportunity to join the exciting aviation industry!

We are an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national or ethnic origin, sex, sexual orientation, gender identity or expression, age, disability, protected veteran status or other characteristics protected by law.

PTI will only employ those who are legally authorized to work in the United States for this opening. Any offer of employment is conditioned upon the successful completion of a drug screen.

Full-time