Sr. Controls Technician

Position Summary: We're looking for a skilled SR.

Controls Technician to support and enhance the reliability of automated production equipment in a fast-paced, 24/7 manufacturing environment.

You'll be the go-to expert for electrical and automation troubleshooting, ensuring minimal downtime and maximum efficiency.

This role requires strong mechanical/electrical aptitude, a keen attention to detail, and the flexibility to work rotating shifts and on-call hours, with approximately 10% travel for training or support at other sites.

Key Responsibilities: * Troubleshoot and resolve complex automation and electrical control issues.

* Act as the lead troubleshooter for higher-level electrical issues on your shift.

* Install, maintain, and repair control system components (PLCs, HMIs, VFDs, sensors, etc.). * Provide on-shift training on control systems to maintenance and operations staff.

* Support the Lockout/Tagout (LOTO) program, including audits and training.

* Monitor and resolve significant downtime events; drive root cause problem solving.

* Assist with preventive and predictive maintenance programs.

* Coordinate hardware upgrades and procurement for control systems.

* Maintain plant control systems for mixers, conveyors, compressors, pumps, and more.

* Daily monitoring and maintenance of key utilities (chillers, compressors, fire systems). * Execute and document work orders, including preventive maintenance tasks.

* Support equipment installations, calibrations, rebuilds, and mechanical/electrical repairs.

* Collaborate with engineers and technicians to continuously improve system performance.

* Maintain and update technical skills, including hardware/software troubleshooting.

* Ensure compliance with OSHA regulations, safety procedures, and internal policies.

* Perform other related duties and projects as assigned.

Qualifications: Required: * High School Diploma or GED and either: * A degree from a technical school or industrial maintenance certifications (PLC, Machine Logic), or * 3+ years of relevant experience in an industrial controls environment.

Preferred: * Experience with Allen-Bradley systems.

* Strong working knowledge of: * PLCs, HMIs, VFDs, AC/DC drives and sensors.

* Electrical codes (e.g., NEMA), OSHA/industrial safety protocols.

* CMMS systems, SAP, and Microsoft Office applications.

* Ability to interpret mechanical/electrical schematics and drawings.

* Skilled in using electrical troubleshooting tools and techniques.

Soft Skills: * Strong communication and interpersonal abilities.

* Critical thinking and problem-solving mindset.

* A collaborative, team-first approach with a willingness to share knowledge.

Work Environment: * Work is performed primarily in a manufacturing environment with exposure to: * Variable temperatures (including ambient and outdoor conditions). * Industrial noise, dust, chemicals, and mechanical hazards.

* Moving machinery and equipment with pinch points.

* Full-time, on-site role with rotating overtime/on-call needs.

* Schedule: Typically Monday-Friday, with flexibility based on operational needs.