Senior Controls Engineer - Industrial Automation & Mechatronics

Job Description

Senior Controls Engineer – Industrial Automation & Mechatronics

We are looking for a Senior Controls Engineer with deep expertise in industrial automation, conveyor systems, and mechatronics to join our fast-paced Design & Build team. This role is ideal for someone experienced in integrating conveyor systems with components such as lift tables, rotate stations, and tilt tables, and who thrives on designing and optimizing complex control systems.

Key Responsibilities:

Control System Design: Lead the design and development of advanced control systems for automated machinery and material handling equipment, focusing on safety, efficiency, and performance.

PLC Programming & Configuration: Develop and implement software for PLC, HMI, and SCADA systems using ladder logic, structured text, and function block diagrams.

System Integration: Manage integration of mechatronic systems, ensuring seamless communication between hardware components and software platforms.

Troubleshooting & Optimization: Analyze and resolve system issues, enhancing reliability, uptime, and production performance.

Project Leadership: Oversee multiple engineering projects from concept to deployment, ensuring timely delivery and adherence to budget and client requirements.

Technical Documentation: Maintain complete and accurate documentation, ensuring compliance with industry standards and safety regulations.

Team Mentorship: Support and guide junior engineers and technicians, conducting training to enhance team capability in controls and mechatronics.

Innovation & Improvement: Stay ahead of trends in automation, controls, and mechatronic engineering, driving continuous improvement and technical excellence.

Qualifications:

Education: Bachelor’s degree in Electrical Engineering, Control Systems, Automation, Mechatronics, or a directly related field.

Experience: At least 5 years in control systems engineering with proven results in industrial automation or mechatronics environments.

Technical Skills:

Advanced proficiency in PLC programming (e.g., Siemens, Allen-Bradley, Schneider Electric).

Hands-on experience with SCADA, HMI, and DCS systems.

Strong background in mechatronic system design, control loop tuning, and diagnostics.

Knowledge of industrial communication protocols (e.g., Ethernet/IP, Modbus, Profibus).

Experience with machine safety systems (e.g., Functional Safety, SIL, IEC 61508).

Soft Skills:

Strong analytical and problem-solving skills.

Excellent communication and collaboration abilities.

Leadership experience, including mentoring and team development.

High attention to detail with a drive for quality and efficiency.

Preferred Qualifications:

Exposure to advanced control strategies such as PID and Model Predictive Control.

Experience with simulation tools like MATLAB and Simulink.

Prior experience in project management or technical leadership roles.

Senior Controls Engineer, control systems, PLC programming, SCADA, HMI, DCS, mechatronics, industrial automation, conveyor systems, material handling, ladder logic, structured text, Ethernet/IP, Modbus, Functional Safety, project management, troubleshooting, system integration, MATLAB, Simulink, PID, Model Predictive ControlCompany Description

Flex is a leading engineering firm dedicated to delivering cutting-edge solutions.

Full-time