Senior Process Engineer

Senior Process Engineer Naperville, IL

We’re searching for a hands-on engineering leader to design, install, and optimize compounding systems for personal care product manufacturing. This role is ideal for an experienced process engineer with a strong background in liquid handling, batching, blending, unloading systems, and process controls.

You’ll oversee projects that drive the compounding side of manufacturing operations—designing unloading stations, piping systems, mixing equipment, and utilities needed to produce high-quality personal care products. If you're passionate about building smart, scalable processing systems and enjoy leading projects from concept through commissioning, this could be a perfect fit.

Compensation:

Base salary range of $90K - $115K, plus a performance-based bonus

Full relocation assistance provided.

What You’ll Own

Lead engineering projects related to compounding and process systems, including unloading operations, liquid storage, batching, blending, and mixing

Oversee system design, installation, commissioning, and improvements for liquid and semi-liquid personal care manufacturing processes

Develop and review process flow diagrams, piping layouts, and P&ID documentation

Implement and improve systems supporting facility utilities, CIP processes, ingredient handling, and batching controls

Partner closely with manufacturing, procurement, and technical teams to deliver safe, efficient, and scalable production systems

Manage project budgets, schedules, scope, and deliverables from initial design through operational handoff

Ensure compliance with industry standards for personal care manufacturing and support documentation for maintenance, validations, and operating procedures

Conduct root cause analyses for deviations, recommend corrective actions, and drive continuous improvement initiatives

Stay current on best practices in compounding technology, automation, and process innovation to bring new ideas to the facility

What You Bring

BS degree in Engineering required; Chemical, Process, or Mechanical Engineering preferred

3–7+ years of experience designing and implementing compounding, blending, or batching systems, preferably in the personal care, cosmetics, or food/beverage industry

Strong expertise in liquid handling systems, piping networks, batching/blending controls, and utility support systems

Experience developing and auditing P&IDs, equipment specifications, and process flow diagrams

Knowledge of regulatory requirements and GMPs for personal care product manufacturing

Demonstrated project management skills, able to oversee multiple concurrent projects

Proficient with Microsoft Office Suite; SAP system knowledge a plus

Ability to provide hands-on support during equipment installation, commissioning, and production scale-up (up to 40% site-based support as needed)

Why Join Us?

Be part of a fast-paced, technically driven organization building the next generation of manufacturing systems for personal care products. You'll have the opportunity to design smart solutions, lead major projects, and make a tangible impact across a growing production network.