Chemical Process Engineer

Senior Chemical Process Engineer

Location: On-site, Caledonia, MI

Industry: Advanced Manufacturing, Industrial Engineering

Our client is seeking a hands-on Senior Chemical Process Engineer to lead and continuously improve an entire material application process. This is a highly impactful role where engineering expertise meets real-time production needs, with a clear focus on process standardization, optimization, and operational excellence.

Projects You'll Work On

Own and evolve the material mixing, storage, and application production processes with a focus on safety, quality, stability, and throughput

Design and implement standardized processes that drive efficiency and consistency across all production lines

Collaborate on innovative process improvements, including automation of changeovers and conveyor sequencing

Develop and implement a robust preventative maintenance strategy with internal teams and external vendors

Create detailed process documentation: SOPs, Process Flow Diagrams, Control Plans, PFMEAs, and more

Partner with the Quality team to build and maintain comprehensive control plans and define inspection protocols

Utilize real-time SPC tools to monitor performance, detect deviations, and implement corrective actions

Work directly with materials suppliers to understand material characteristics and their influence on production outcomes

Drive root cause analysis efforts and lead continuous improvement projects

Act as the central liaison between the production floor, maintenance, engineering, and external contractors

What Experience You Should Bring

Bachelor’s degree in Engineering (Mechanical, Chemical, or Electrical preferred), or equivalent experience (8–10 years in a related field)

Proven experience in process engineering within a high-volume manufacturing environment, preferably in liquid materials

Solid understanding of Six Sigma, statistical analysis, and process control methodologies

Strong analytical and problem-solving skills, with a track record of identifying and resolving production inefficiencies

Comfortable working hands-on in a unionized production environment

Excellent communication and interpersonal skills, with an ability to influence across levels and functions

Demonstrated ability to lead cross-functional teams without direct authority

Why This Role Stands Out

Make an immediate impact by owning a critical production process

Be part of an organization that values technical innovation, process excellence, and continuous improvement

Collaborate across multiple departments and take part in both tactical operations and strategic initiatives

Drive real results in quality, uptime, and throughput while shaping future developments in equipment and materials

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