Process Safety Manager

Seeking a talented Process Safety Manager to join a team and supporting manufacturing operations and maintaining compliance with Process Safety Management (PSM) regulations and best practices.

This role is responsible for overseeing the PSM program, ensuring compliance with local and federal regulations, and setting up key safety metrics. The PSM Manager will collaborate closely with plant management and the Environmental, Health, and Safety (EHS) department to ensure proper documentation, training, and implementation of safety protocols while ensuring compliance with the 14 elements of PSM.

Job Duties & Responsibilities

Conduct audits and oversight to maintain PSM and Risk Management Program (RMP) documentation

Assist with Management of Change (MOC) processes and Process Hazard Analyses (PHA)

Work with operations teams to address and correct non-compliance issues from audits

Provide training and guidance to personnel on PSM compliance

Recommend and implement improvements to enhance safety and regulatory compliance

Stay updated on evolving PSM and RMP regulations

Establish and track Process Safety metrics

Train plant PHA leaders and review PHA results for quality and thoroughness

Support Layers of Protection Analysis (LOPA) for high-risk scenarios

Track and follow up on audit findings, ensuring timely resolution

Participate in Pre-Startup Safety Reviews (PSSR) and ensure quality assessments

Assist EHS efforts in reviewing PSM requirements

Engage in incident investigations and root cause analysis

Communicate with regulatory agencies regarding PSM compliance

Provide reports and evaluations of safety programs to management

Offer technical support for regulatory compliance and risk mitigation

Occasional travel to other sites for meetings or training

Skills & Qualifications

5+ years of experience in chemical plant operations with a strong technical background

3+ years of experience in PSM implementation and facilitation

In-depth knowledge of OSHA, PSM, RMP, and EPA regulations

Familiarity with OSHA 29 CFR 1910.119 and EPA 40 CFR Part 68 preferred

Strong safety and incident investigation experience

Data analysis and root cause analysis expertise preferred

Risk/consequence modeling experience is a plus

Experience managing contractors and technical resources beneficial

PHA Facilitator/Leader certification preferred

Strong leadership and team collaboration skills

Ability to influence operations and drive consensus across functions

Proficiency in conducting PHA studies using various methodologies

Strong computer skills, including Microsoft Office (Outlook, Word, Excel, PowerPoint)

Ability to handle confidential information professionally

Strategic thinking with risk identification and mitigation expertise

Innovative problem-solving skills

Demonstrated ability to balance safety and business needs in decision-making

Must pass pre-employment physical, drug test, and background check

Education Requirements

Bachelor’s degree required (Chemical Engineering or related field preferred)

This role is an opportunity to lead and enhance safety programs in a manufacturing environment, ensuring compliance and continuous improvement in process safety management.