Sr. Process Engineer

LuxWall is focused on the product development, scaling and commercializing of innovative glass products and solutions for the built environment. LuxWall’s transparent insulation technology, Enthermal Glass, provides a step change in energy performance by significantly reducing convective, conductive, and radiative heat gain and heat loss in buildings. Acting as a transparent thermos bottle for building, LuxWall has the potential to reduce global carbon emissions by more than 0.5 gigaton per year with mass adoption. Enthermal Glass will forever change the way buildings are designed and constructed for the future sustainability of our planet.

At LuxWall, we pride ourselves on innovation and excellence in our industry. We are committed to optimizing our processes to deliver high-quality products and services to our customers. We are currently seeking a skilled and motivated Sr. Process Engineer to join our team and drive continuous improvement in our operations.

Job Overview:

The Process Engineer will play a critical role in analyzing, designing, and optimizing production manufacturing lines. This position requires a strong analytical mindset, attention to detail, and a passion for problem-solving.

Position Responsibilities:

Evaluate current manufacturing processes to identify areas for improvement and optimization.

Develop and implement new manufacturing processes and techniques to enhance productivity and quality.

Lead continuous improvement initiatives using methodologies such as Lean, Six Sigma, and Kaizen.

Lead capital improvement projects in collaboration with the Automation Controls team.

Collect and analyze process data to identify trends, variances, and opportunities for improvement.

Determine root causes of failures using statistical methods and recommend changes in designs, tolerances, or processing methods.

Ensure that all processes comply with quality standards and regulations.

Identify and implement cost-saving measures without compromising product quality.

Lead mechanical and electrical contractors to install necessary equipment in a safe manner and have appropriate engineering controls to ensure safe operation.

Work closely with cross-functional teams, including production, quality, and maintenance, to ensure seamless process integration.

Maintain detailed documentation of process changes, improvements, work instructions, and standard operating procedures (SOPs) to support ISO and IATF.

Provide training and support to production staff on new processes and improvements.

Position Qualifications:

Bachelor’s degree in Chemical Engineering, Mechanical Engineering, Industrial Engineering, Physical Science or Engineering Technology Degree.

Minimum of 5 years of experience in process engineering or a related role in a manufacturing environment.

Proficiency in process simulation software and statistical analysis tools. Experience with 2D or 3D design software, a plus.

Understanding of robotics and implementation of robotics.

Update/create documentation for job instructions, work instructions, and standard operating procedures.

Ability to read and interpret engineering MEP drawings.

Extensive experience formulating and managing project schedules using WBS and Gantt charts.

Strong analytical and problem-solving skills with a data-driven approach.

Experience in managing process improvement projects from inception to completion.

In-depth knowledge of quality control principles and practices.

Excellent verbal and written communication skills, with the ability to convey technical information clearly.

Six Sigma certification (Green Belt or Black Belt) is highly desirable.

High level of attention to detail and accuracy in all tasks.

Ability to work effectively in a team-oriented environment and collaborate with cross-functional teams.

Experience working with glass, coatings, fabricated glass and glass systems, a plus.

Work Environment

75% Plant floor (PPE required)

Requires working in a fast-paced manufacturing environment with exposure to machinery, chemicals, and varying temperatures and noise levels.

Constant communication with employees, peers and management

Overtime as required

Frequent requirement of handling heavy equipment (operation)

Frequent need to give concentrated attention to surroundings

LuxWall, Inc. is an Equal Opportunity Employer. We do not discriminate based on race, color, religion, sex, sexual orientation, gender identity, national origin, disability, age, veteran status, or any other legally protected characteristics. All employment decisions are based on qualifications, merit, and business needs.

All applicants must complete and pass a drug screening and background check. LuxWall's process is a 10-panel drug screen which includes marijuana.

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