Controls Engineer Switchgear Design MV LV PLC HMI Multi Function Relay

Job Description

Controls Engineer – Switchgear Design

Location: Hackettstown, NJ

Department: Engineering

Reports To: Engineering Manager

Overview:

A growing power systems engineering firm is seeking an experienced Controls Engineer to join their team in Hackettstown, NJ. This role plays a critical part in designing and implementing control systems for low and medium voltage switchgear and power distribution applications. The ideal candidate will bring a deep understanding of control system design, PLC programming, and protective relaying, with a strong focus on quality, reliability, and safety.

This position involves close collaboration with internal engineering teams, field technicians, and external clients to deliver comprehensive, code-compliant solutions on time and within scope.

Key Responsibilities:

Design control systems for low and medium voltage switchgear (480V to 38kV).

Review technical specifications and develop project take-offs.

Create electrical drawings, submittals, and sequences of operation.

Program and configure PLCs (Siemens & Fanuc) for automation systems.

Develop SCADA and HMI interfaces using Siemens WinCC and Wonderware InTouch.

Configure, test, and troubleshoot protection relays, power meters, and circuit breakers.

Conduct diagnostics and maintenance on PLCs, HMIs, multifunction relays, and other control components.

Develop and maintain project schedules.

Provide training on control system operation for internal staff and clients.

Support multiple office locations and assist in daily operations.

Ensure adherence to OSHA and NFPA 70E safety standards.

Follow customer site-specific safety protocols and procedures.

Maintain a professional and collaborative attitude with coworkers and clients.

Qualifications:

Education & Experience:

Bachelor’s degree in Electrical Engineering or equivalent technical background.

Minimum of 10 years of experience in power distribution, control system engineering, and switchgear design.

Proven experience with PLC programming, relay protection, and SCADA/HMI systems.

Familiarity with construction site safety practices and procedures.

Skills & Competencies:

Strong background in designing and integrating switchgear control systems.

Proficiency with Siemens and Fanuc PLCs.

Experience developing SCADA/HMI systems (Siemens WinCC, Wonderware InTouch).

Solid understanding of electrical schematics, industrial networking, and communication protocols.

Skilled in working independently while managing multiple projects.

Strong analytical, organizational, and problem-solving abilities.

Excellent verbal and written communication skills.

Leadership qualities with a proactive approach to project execution.

Familiarity with NetSuite ERP system is a plus.

Ability to pass background checks and comply with a drug-free workplace policy.

Travel Requirements:

Approximately 10% travel to customer sites and manufacturer facilities.

Occasional weekend and after-hours work as needed.

On-call availability required at times.

Extended travel arrangements provided when necessary.

Travel and meal expenses covered.

Full-time