ERW Tube Mill Operators

Job Summary

The ERW Tube Mill Operator is responsible for operating and maintaining Electric Resistance Welded (ERW) tube mill equipment to produce high-quality steel tubes according to specifications. This role involves setting up machinery, monitoring production processes, performing quality checks, and ensuring a safe and efficient work environment.

Key Responsibilities

Machine Operation: Operate ERW tube mill equipment, including setup, calibration, and adjustments to meet production specifications.

Quality Control: Perform regular inspections of tubes to ensure they meet dimensional, weld, and surface quality standards.

Maintenance: Conduct routine maintenance and troubleshooting of tube mill equipment to minimize downtime and ensure optimal performance.

Material Handling: Load raw materials (steel coils) into the mill and manage finished product output.

Process Monitoring: Monitor production parameters such as welding temperature, speed, and pressure to maintain consistent output.

Safety Compliance: Adhere to all safety protocols, including proper use of personal protective equipment (PPE) and lockout/tagout procedures.

Documentation: Record production data, maintenance logs, and quality control results accurately.

Team Collaboration: Work closely with supervisors, quality control personnel, and other operators to meet production goals.

Qualifications

Education: High school diploma or equivalent; technical training or certification in manufacturing or mechanical systems preferred.

Experience: Minimum of 1-2 years of experience operating ERW tube mills or similar manufacturing equipment.

Technical Skills:

Knowledge of ERW tube manufacturing processes and equipment.

Ability to read and interpret technical drawings and specifications.

Familiarity with quality control tools (e.g., calipers, micrometers).

Physical Requirements:

Ability to lift up to 50 pounds and stand for extended periods.

Comfortable working in a fast-paced, industrial environment.

Soft Skills:

Strong attention to detail and problem-solving skills.

Effective communication and teamwork abilities.

Ability to work independently and follow instructions.

Working Conditions

Work is performed in a manufacturing plant with exposure to noise, dust, and heavy machinery.

Shift work, including nights, weekends, and overtime, may be required.

Proper safety gear (e.g., steel-toe boots, helmets, gloves) is mandatory.