Controls Engineer

Job Description

Position Summary:

The Controls Engineer plays a key role in the design, development, and implementation of automation and control systems for a variety of industrial integration projects. This role involves working directly with customers, project managers, and other engineers to deliver custom solutions involving PLCs, HMIs, VFDs, SCADA systems, and robotics. The ideal candidate thrives in a dynamic environment and is passionate about solving complex automation challenges across diverse industries.

Key Responsibilities:

Design and program PLC-based control systems (Allen-Bradley, Siemens, etc.) for industrial automation projects.

Develop and configure HMI and SCADA systems to support plant operations and user interfaces.

Create electrical control schematics, panel layouts, and system documentation using AutoCAD or AutoCAD Electrical.

Collaborate with project teams to define system architecture, I/O requirements, and control strategies.

Integrate a wide range of automation hardware including sensors, VFDs, motor controls, robotics, and instrumentation.

Perform system testing, simulation, and factory acceptance testing (FAT) prior to site deployment.

Commission control systems at customer sites, including startup, troubleshooting, and fine-tuning.

Support field service engineers and technicians during installation and post-installation phases.

Ensure projects comply with industry safety standards, customer specifications, and electrical codes (e.g., UL, NEC, NFPA 70/79).

Document programs, procedures, and as-built drawings for handoff to the customer.

Provide occasional customer training and support, both remote and on-site.

Qualifications:

Bachelor’s degree in Electrical Engineering, Mechatronics, Automation, or related field (or equivalent hands-on experience).

3+ years of experience in control system design and integration, preferably with a systems integrator or OEM.

Strong working knowledge of PLC programming (Allen-Bradley Studio 5000, Siemens TIA Portal, etc.).

Proficiency in HMI/SCADA development (Ignition, FactoryTalk View, Wonderware, etc.).

Experience with AutoCAD Electrical for control panel design and documentation.

Familiarity with industrial communication protocols (Ethernet/IP, Modbus TCP, Profibus, etc.).

Excellent problem-solving and analytical skills.

Ability to work independently and manage multiple projects simultaneously.

Willingness to travel (up to 25–40%) for commissioning, support, and site visits.

Work Environment:

Mix of office-based design and documentation work, with hands-on time in test labs and customer facilities.

Regular interaction with cross-functional teams, vendors, and customers.

Exposure to various industrial environments (manufacturing, packaging, process control, etc.).

Full-time