Steel Handler
Description:
Job Description
Description:
The goal of the Steel Handler is the safe, and efficient handling of coils to provide raw material for the press operators as needed with minimal equipment downtime.
This listing of “Essential Duties and Job Responsibilities” is designed to guide and help identify the expectations of this role and to support the department and business to ensure that our customers receive the highest quality product possible.
All Steel Handlers
1. Perform daily Safety Startup Checklist on forklifts and overhead cranes and identify equipment issues.
2. Review status from the previous shift using Shift Communication Sheet.
3. Use Intranet to open and review production schedule to understand daily needs and job status.
4. Unload coils from steel trucks using the overhead crane or forklift.
5. Inspect coils and verify thickness and width measurements upon receiving them.
6. Receive coils into the system using Plex transactions.
7. Complete, sign off, and stamp all receiving paperwork.
8. Transfer coils to location in the system for production needs or storage.
9. Issue material tags as needed.
10. Prestage coils into designation location for next jobs.
11. Assist Press Operators with coil changes and setups.
12. Band-up, reweigh, and print new tag for partial coils, as needed.
13. Clean up banding and any other items left after hanging a coil to keep the steel bay clear.
14. Assist the Operations Team with the emptying of the trash and cardboard containers.
15. Assist the Operations Team with the emptying of scrap hoppers as time allows.
16. Assist Engineering with cutting strips off coils for tryout and development needs.
17. Use Plex to enter equipment repair needs.
18. Assist the Quality team with Re-work of non-conforming product following set instructions while meeting specified rates.
19. Follow daily 5S requirements as posted in work area and judge time needed to complete tasks.
20. Communicate shift status using Shift Communication Sheet & Board.
21. Perform a weekly audit and communicate any safety issues or missing tools.
22. Training team members on technical job duties.
23. Assisting where needed to help with any daily need of any Jireh Metal team.Requirements:
Steel Handler Progression Levels
Level 2.1 – Fundamental Proficiency
Complete the training structure (Form #O3055) and demonstrate listed skills to the Team Leader.
Effectively apply 5S principles to maintain a clean and organized work area daily.
Demonstrate the correct use of measuring devices and the crane scale.
Demonstrate proficiency in Plex operations, including:
Move Container
Receive Product
Create/Reprint Tags
Adjust Weights
Demonstrate how to properly reject coils.
Possess a valid Forklift Certification.
Possess a valid Overhead Crane Certification.
Level 3.1 – Intermediate Proficiency
Receive raw materials in accordance with current work instructions.
Identify various material defects prior to feeding material into the straightener.
Perform accurate cycle counts.
Demonstrate proper startup and shutdown procedures for both mandrel and straightener; identify and describe the function of all key components.
Safely and effectively dispose of various types of scrap metal using a forklift.
Maintain and prioritize items on the Steel Bay DMAIC Board.
Level 3.2 – Advanced Proficiency
Independently operate both the mandrel and straightener.
Pre-stage and prepare materials effectively for the press operator.
Maintain up-to-date knowledge of straightener settings and changes for each press.
Set up a coil without pre-defined settings, including proper setup of reel, rollers, air pressure, and loop.
Make accurate adjustments to the material in the straightener to ensure proper performance.
Level 3.3 – Leadership & Mentorship
Maintain zero Final Warning disciplinary actions.
Exhibit a consistently positive attitude and willingness to assist team members.
Train others effectively in all prior skill levels using the Steel Handler Training Structure.
Manage and prioritize DMAIC Board tasks, including Pareto issues and corrective actions.
Lead daily steel bay audits and complete necessary corrections in a timely manner.
Education and Experience
Must be able to read and write.
High school diploma or equivalent required.
Physical Requirements
Good hand-eye coordination and manual dexterity.
Ability to lift, carry, and move up to 35 lbs independently.
Travel Requirements
Minimal travel required for this position.
Language Requirements
Must be able to read and write in English.
Personal Protective Equipment (PPE)
Safety glasses and hearing protection are required in all manufacturing areas.
Additional PPE must be worn as needed based on the task or area.
Work Environment
Exposure to continuous loud noises.
Potential hazards requiring extreme caution to avoid serious injury.
Safe manufacturing environment with occasional:
Noise, dust, grease, and moisture
Hot and humid conditions
Fumes and strong odors
Exposure to chemicals and heated tanks
Risk of cuts or burns
Intermittent exposure to outdoor weather
Full-time