Extruder Operator

Job Description

JOB SUMMARY:

The Extruder Operator at Polyvinyl Films Inc. is responsible for operating, maintaining, and monitoring extrusion machines in a blown plastic film manufacturing environment. This role involves setting up and controlling the extrusion process to ensure that plastic films meet quality specifications and production schedules. The operator will be required to troubleshoot issues, maintain the equipment, and ensure efficient production while adhering to safety standards and company procedures.

RESPONSIBILITIES:

Operate blown film extrusion machinery to produce high-quality plastic films as per production specifications.

Set up extrusion machines by adjusting machine parameters such as temperature, pressure, speed, and die settings according to the type of plastic material and film thickness required.

Load raw materials (e.g., resin, additives, colorants) into the extruder hopper and ensure the proper mix of materials for each batch.

Conduct periodic checks, including visual inspections and thickness measurements, to ensure product quality is maintained throughout production.

Continuously monitor extrusion parameters (temperature, pressure, speed) and make necessary adjustments to ensure consistent product quality.

Collaborate with other team members, including other operators, quality control staff, and supervisors, to ensure the smooth operation of the production line.

Communicate effectively with other departments to coordinate the flow of materials and information.

ESSENTIALS JOB DUTIES:

Monitor the extrusion process to ensure a consistent, uniform film is produced, maintaining the required quality and production speed.

Manage the flow of materials to avoid blockages and ensure continuous operation of the extrusion process.

Ensure that materials are properly stored and handled to prevent contamination or degradation.

Identify defects in the film or process and take corrective action to minimize waste and downtime.

Perform routine maintenance on extruders, including cleaning, lubricating, and replacing worn parts to ensure optimal machine performance.

Communicate with maintenance staff or supervisors for more complex mechanical repairs or adjustments.

Ensure safe operation of extrusion machinery by following all safety protocols and guidelines.

Maintain a clean and organized work area, adhering to company and regulatory standards for safety and environmental compliance.

Operate the equipment with proper personal protective equipment (PPE) and ensure the safety of all personnel in the production area.

Follow all company procedures regarding waste disposal and chemical handling.

SKILLS & ABILITIES:

Strong mechanical aptitude and troubleshooting skills.

Knowledge of extrusion machinery, plastic resins, and blown film processes.

Ability to operate production equipment, adjust machine parameters, and interpret production data.

Basic math and computer skills for recording production data and making adjustments.

Attention to detail to ensure high-quality film production.

EDUCATION & EXPERIENCE:

High school diploma or equivalent required. Technical or vocational training in plastics manufacturing or mechanical systems is preferred.

Previous experience in operating extrusion machinery in a manufacturing environment, particularly in the plastics industry, is highly preferred.

Experience in blown film extrusion or similar processes is a plus.

PHYSICAL REQUIREMENTS:

Ability to lift up to 50 pounds and perform manual tasks related to machine setup, material handling, and maintenance.

Ability to stand for long periods and operate machinery in a high-paced manufacturing environment.

Ability to work in a noisy environment with exposure to heat, dust and moving machinery.

12 hours per day

Full-time